Automation Controls Engineer Resume Samples

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A Botsford

Ariel

Botsford

2954 Boyd Union

Houston

+1 (555) 373 9291

2954 Boyd Union

Houston

Phone

p +1 (555) 373 9291

Experience Experience

Philadelphia, PA

Automation Controls Engineer

Philadelphia, PA

Von, Bergnaum and Olson

Philadelphia, PA

Automation Controls Engineer

Provide technical expertise for PM development and spare parts management for electrical/controls systems
Work closely with production, maintenance and engineering to establish optimized performance of all equipment
Provide automation support for plant innovations, performance enhancement, loss elimination and process improvements
Recommend equipment improvements and/or manufacturing methods for improvement and all equipment
Assist in establishing departmental goals and KOI’s
Participate in Safety, Quality and Improvement work teams
Provide technical assistance for electricians for the installation of process control equipment and troubleshooting of automation and process control problems

Philadelphia, PA

Automation & Controls Engineer

Philadelphia, PA

Fadel Group

Philadelphia, PA

Automation & Controls Engineer

Demonstrates leadership in loop checking, startup, troubleshooting and commissioning support in an industrial environment
Directs field engineers regarding site acceptance testing. May travel to site to conduct site acceptance testing
Designing coding and troubleshooting of plant automation and data collection systems
Seeks out new responsibilities and stretch opportunities while demonstrating creativity in identifying better means of accomplishing a job
Support technician during testing and customer FAT phases of the project
Demonstrates a willing, can-do attitude by actively participating in teams
Provide automation support to Plant operations 24/7 (manufacturing, facilities, utilities, etc.) and during shutdowns

present

Dallas, TX

Senior Automation / Controls Engineer

Dallas, TX

Pagac-O'Keefe

present

Dallas, TX

Senior Automation / Controls Engineer

present

Direct cross functional process improvement projects with the assistance of team members from all aspects of the division
Improve efficiency through programming logic and electrical improvements
Provide technical support and leadership to maintenance support resources
Drive visual factory improvements
Investigate systems and equipment problems and provides technical input in problem resolution
Provide a critical link between the department and other process partners such as product design, assembly, paint, maintenance, safety, quality, etc
Development and Execution of multiple Automation Projects

Education Education

Bachelor’s Degree in Engineering

Temple University

Bachelor’s Degree in Engineering

Skills Skills

Strong “hands-on” capability in the installation and programming robotic and PLC controls systems in a manufacturing environment
Good knowledge of CAD software (design of system installations)
Ability to plan, organize, and prioritize time/workload and delegate work in order to accomplish tasks and meet deadlines
Demonstrated experience in following: Gas Analyzers, Temperature/Pressure/Vibration/Level/Weighing scales and instruments, Transmitters, Variable Frequency Drives, Dosing Systems, Control Loops
Ability to perform tasks that include walking, climbing equipment, working within confined spaces and occasionally lifting up to 50 lbs
Practical knowledge of GMP, GAMP5 software development lifecycle (SDLC) and experience in the generation of controlled documents
Good knowledge of database management for large control systems, communication networking systems, control software programming, alarm system management and graphic development
Solid understanding of principles used in multi-axis robotic systems, conveyor transport systems,
Demonstrated experience in following: Gas Analysers, Temperature/Pressure/Vibration/Level/Weighing scales and instruments, Transmitters, Variable Frequency Drives, Dosing Systems, Control Loops
Experience in industrial networks such Fieldbus, Modbus, Ethernet, Profibus, DeviceNet

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Automation & Controls Engineer Resume Examples & Samples

55%
Validation of existing control systems through testing protocols. Upgrading old control systems as needed to improve efficiency, improve capabilities, protect from obsolescence and maximize uptime
Must have knowledge of process instrumentation including pressure and temperature transmitters, flow meters, valve limit switches, flow switches, etc
Ability to demonstrate a logical troubleshooting process involving analytical thinking capabilities. Must have knowledge of National Electrical Code requirements and familiarity with industrial wiring systems and hardware
Willingness to share improvement ideas and knowledge with the technical team. Must be flexible and self- motivated with a demonstrated ownership of projects
Ability to develop, prove out savings and execute projects. Follows up to prove effectiveness / adjust as necessary. Ability to write and deliver technical training modules. Ability to write technical specifications, such as specification of L’Oreal approved hardware when communicating expectations to a vendor or integrator
Knowledge of AGV (Automatic Guided Vehicle) systems advantageous

Automation Controls Engineer Resume Examples & Samples

Strong knowledge of Devicenet, Controlnet & Ethernet I/P networks
Determine correct controls for all Poke Yokes (Vision Systems, PLC’s, and Robotics)
Understand logic writing to create handshakes between the equipment and I.T Systems
Coordinate the development in writing and maintaining effective maintenance specification and preventative maintenance programs on all equipment to ensure top performance for productivity
The ability to build and wire control panels
Recommend equipment improvements and/or manufacturing methods for improvement and all equipment
Support and assist maintenance personnel with diagnosing software and electrical system problems
Work closely with production, maintenance and engineering to establish optimized performance of all equipment
Identify and correct any safety issues inside the facility
Ensure a safe working environment by observing safe work practices and by following all safety policies and procedures
Exhibit a fair and consistent approach in supervising maintenance technicians, following the principles outlined in Magna’s Employee charter to ensure a satisfied and productive workforce
Support the quote preparation process by reviewing and selecting appropriate PLC products
Assist in the negotiation of contracts with equipment vendors as needed
Implement continuous improvement strategies to reduce scrap cost and improve productivity and quality
Assists in the preparation and execution of all new program launches, including scheduling of all pilot build activities
Assist in establishing departmental goals and KOI’s
Ensure all process related documentation including FMEA, control plans and work instruction are released and maintained on time and in proper order
Develop an effective Best Practices process to ensure lessons learned are implemented in new programs, processes and equipment
Bachelors Degree in Electrical, Mechatronic or Controls Engineering; or equivalent combination of education and six years experience
Minimum 3 years experience PLC programming
Demonstrated oral and written communication skills; customer focused

Automation Controls Engineer Japanese Resume Examples & Samples

Work with commercially available PLC, robotic, motion control and vision systems to troubleshoot and resolve process deviations, faults and errors on custom integrated production equipment. Identify and implement process improvements focused on optimizing equipment uptime, performance and production costs for Momentive’s newly installed manufacturing processes
Actively participate in all phases of the automation projects including design, fabrication, off-line integration and testing, installation, production start-up support, training of plant personnel, and technology transfer. Independently follow construction of equipment in vendors’ facilities
Make changes to robot motion profiles and adjust taught robot positions as required. Uses the risk assessment process to document and design safety systems that are in compliance with regulations and good manufacturing practices
Interface with external system integrators and machine builders as required to successfully satisfy performance measures
Routinely perform elementary design calculations; i.e., motor speed/torque, I/O and memory sizing, area of control/sensitivity of proximity and photo equipment, etc
Individual must be capable of executing project assignments, in a team based environment, with minimal supervision
Must be Fluent in Japanese and English
Minimum of 3 years manufacturing plant experience or equivalent
Strong fundamental understanding of electrical design practices, PLC programming, motion control systems, electro-mechanical systems, robotics, vision systems, safety systems, risk assessments, and system integration
High level of technical curiosity that will enable unique solutions to the technical challenges incumbent in the position. Ability and interest to learn, and apply, new technologies in support of overall technical objectives
Able to effectively leverage external machine builders and system integrators for detail design, build, and integration of later stages of system implementation
Ability to work in a team based environment and participate on a highly matrixed team
Possesses an understanding of general mechanics and be able to apply it in troubleshooting and system design
Sound problem solving and decision making processes and skills
Highly motivated, results oriented, with a high commitment level
Familiarity with one or more of Seimens, Allen Bradley or Mitsubishi PLC programing (most current products desired)
Experience with Lenze motors/motion controls and/or programming Fanuc robots. Experience designing, developing and delivering fully integrated machine and motion control, automation, and process machine systems to manufacturing
Experience or familiarity communicating/interfacing with SCADA & MES systems
Entrepreneurial/innovative (be able to conceive and design system never before demonstrated)
Forward looking (knows what the big picture is and be able to project this view)
Prior experience moving a new product or process from development into manufacturing
Knowledgeable in applicable national and international electrical and robotic design and safety codes
2D and 3D software design tools (AutoCAD, SolidWorks)

Automation Controls Engineer Resume Examples & Samples

Practical knowledge of GMP, GAMP5 software development lifecycle (SDLC) and experience in the generation of controlled documents
Experience with Emerson DeltaV Distributed control system (DCS), hardware wiring, applying ISA S88 programming and system infrastructure
Experience in installation and configuration of field instrumentation and devices such as transmitters, VFDs, Servo drives, valves
Experience in industrial networks such Fieldbus, Modbus, Ethernet, Profibus, DeviceNet
Experience in Visual Basic programming
PID tuning experience
Familiarity supporting GMP and non-GMP/development systems
Experience in Building Management System, preferred Siemens’ Apogee or Desigo
Demonstrated experience with change control, CAPA and deviation quality systems
Experience in OSISoft PI, Process book, PI Event Frames (EF), Asset Framework (AF)
Must have familiarity with Computer System Validation methodology, 21 CFR Part 11 and qualifications (IQ/OQ/PQ)
Ability to work independently and in cross-functional teams
Excellent communication and technical writing skills
Supports process development (non-GMP) control system maintenance, upgrades, and new technology implementations as needed
Adhering to quality management systems, works with cross functional teams for deviation investigation, propose CAPA and implements change controls
Must have the ability to shift priorities according to changes in department/facility needs and be open to different ideas/approaches
4+ years of relevant experience and a MA/MBA

Senior Automation / Controls Engineer Resume Examples & Samples

Apply hands on leadership of projects by justifying, planning, specifying, and driving completion of short and long term capital projects
Improve efficiency through programming logic and electrical improvements
Drive visual factory improvements
Troubleshoot manufacturing electrical and programming issues
Identify, analyze and solve manufacturing process issues and equipment related problems
Provide technical support and leadership to maintenance support resources
Scope, order and assure proper implementation of new processes & equipment
Initiate problem solving and determine root cause of problems and implement corrective & preventative actions
Direct cross functional process improvement projects with the assistance of team members from all aspects of the division
Provide a critical link between the department and other process partners such as product design, assembly, paint, maintenance, safety, quality, etc
Communicate with and support a 24-hour / day manufacturing operation - phone and onsite support
Implement projects and special assignments as required
Provide technical support, leadership and mentoring to skilled trades within the organization
Investigate systems and equipment problems and provides technical input in problem resolution
Manage, develop, and execute automation projects including new, replacement, operations improvements, and periodic repair and replacement with appropriate support schedules
Utilize best practices and common systems to support the overall competitive manufacturing initiative

Automation & Controls Engineer Resume Examples & Samples

Hands- on experience in equipment reliability. Required a thorough understanding of the operational processes of an organization and have a truly multidisciplinary role, working closely with colleagues across a number of functions and BD Plants, including operations, maintenance, procurement, quality, validation and projects
Daily responsibilities include solutions implementation, support site operations and maintenance team objectives. This position demands a team player approach to project execution. Plans and coordinates technical design and engineering implementation of project work
Expertise in PLC programming, Ladder Logic, variable frequency drives, HMI's, instrumentation, sensors; encoders, position transducers, proximity switches, welding systems, vision systems, AC and DC motors and of power distribution (single phase, three phase etc.).Have a proven track record in programming & troubleshooting, leadership as well as the ability to develop and implement standard engineering practices, as well as provide detailed documentation upon project
Completion
Provides specific support before and during downturns
Provide automation support to Plant operations 24/7 (manufacturing, facilities, utilities, etc.) and during shutdowns
Develops and writes equipment specifications, user requirement specifications, performance requirements, cost analysis, capital projects (CAR’s) and proposal for integrating new machinery-utilities into the process
The engineer shall have and demonstrate skills in requirements gathering, design, configuration, integration and implementation of process control solutions including batch software, Distribute Control Systems (DCS), HMI packages, SCADA systems, PC networking technology. The ideal candidate must have knowledge of process manufacturing field instrumentation, technology and batch process manufacturing expertise in all of the following project phases: Requirements documentation, detailed design generation, implementation, system integration, testing, validation, factory acceptance test and on-site startup
Operate test equipment and analyze resulting data. Performs diagnostics, on failed equipment or intermittent issues to correct the problems, determine root cause, and make recommendations for corrective actions to prevent re-occurrences
Responsible to manage automation improvement projects, equipment modifications and upgrades. Maintain and improve electrical documentation, write maintenance procedures (pre-plans) for technicians
Hands on attitude to resolve complex process and equipment issues and improve equipment efficiencies / OEE
Ability to define problems collects data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical, graphical or diagram form and deal with several abstract and concrete variables. Examples include signal chart recordings, electrical drawings, control block diagrams and process flow charts
Experience with any of the following DCS Systems: ABB, Foxboro, Honeywell, Emerson, Westinghouse, Bristol Babcock, etc
Must have proven experience with any of the following HMI or SCADA software packages Wonderware, Rockwell, Intellution, GE Cimplicity, Ci-Tech, Iconics, Siemens, AB, US Data, etc
Solid Project Management skills to lead and coordinate technical review meetings, design reviews, FAT/SAT’s, OEM’s and PAD / Engineering teams across BD network
BS Degree Electrical Engineering (Preferred) or Mechanical Engineering
Minimum 5+ years experience in similar position or implementing / managing change within regulated industries (Pharmaceutical or Medical device)
Bilingual; English and Spanish
Hands-on experience in equipment upgrades and integration of new technology to improve Plant operations efficiencies and equipment / utilities reliability
Demonstrated skills in requirements gathering, design, configuration, integration and implementation of process control solutions including batch software, Distribute Control Systems (DCS), HMI packages, SCADA systems, PC networking technology
Proven experience with any of the following DCS Systems: ABB, Foxboro, Honeywell, Emerson, Westinghouse, Bristol Babcock, etc
Expertise in PLC programming, Ladder Logic, variable frequency drives, HMI's, instrumentation, sensors; encoders, position transducers, proximity switches, vision systems, AC and DC motors and of power distribution (single phase, three phase etc.)
Certified as Lean Six Sigma (LSS) - Green Belt, Black Belt, or Certified in Lean Manufacturing
Hands on attitude to resolve complex process and equipment issues and improve equipment efficiencies
Engineering, Plant / Equipment Automation or Maintenance Experience
Project Management skills / experience, Integration exposure
Maintenance & Reliability Experience
LI-KH1

Automation & Controls Engineer Resume Examples & Samples

BS in Engineering or equivalent technical experience
8+ years of Industrial Automation experience in a manufacturing environment
Extensive PLC programming experience is required. Prefer Allen-Bradley systems experience including, but not limited to, the Rockwell FactoryTalk suite of software, Logix platform, and proficient understanding of Allen-Bradley industrial networks
Experience developing and supporting SCADA systems, preferably GE iFix
Experience developing process control strategies and PLC programs is required. Previous experience with process control for the food industry is preferred
Lean Manufacturing experiences a plus

Automation Controls Engineer Resume Examples & Samples

3-5 years relevant experience in Controls Engineering
Proficient with MS Office, Beckoff IPC, Ignition SCADA, AutoCAD Electrical, PLC Programming
Experience with control and electrical system design and its application in industrial designs
Must be able to travel internationally (>50%)

Automation & Controls Engineer Resume Examples & Samples

Process Optimization through Automation and Data Collection
Leadership of the system lifecycle process
Safety System Functionality
Capital Project Support
Operations and Maintenance Support
Emerson Delta V configuration experience including; batch and continuous programs, graphic displays and system historian
Working knowledge of safety instrumented systems
Demonstrated ability to drive process automation improvements
Knowledge of SAP functions for maintenance and project management
Chemical process knowledge including; the ability to read P&IDs and PFDs, Process Safety Management requirements, and a basic technical understanding of chemical engineering principles such as liquid/vapor equilibrium, reaction kinetics, and control of exothermic reactions
Understanding of process hazard analysis using methodologies such as HAZOP

Automation & Controls Engineer Resume Examples & Samples

Perform inspection, testing, and commissioning of the automated systems, such as high speed sorters, tilt tray sorters, tote sorters, automated packing systems, robotics, conveyance, cameras and scanners and the related controls systems
Provide technical assistance as needed to internal customers
Have oversight of panel design and layout, bill of materials and wiring scheme for your site
PLC programming and implementation experience with one of the following: Siemens S7, Allen-Bradley, Modicon, Momentum, AutomationDirect, Mitsubishi, Omron, Aromat, Toshiba, etc
Experience with SQL using MySQL, Oracle, Windows SLQ or similar
Ability to rapidly develop and/or modify scripts in Perl, Python or similar languages
Project management, organization and problem solving skills with a drive for results and the ability to handle multiple tasks
Ability to be able to operate with minimal supervision
Willingness to work in a fast paced and growing European and global environment where travel is required
Fluent knowledge of Italian and English
Understanding of Unix/Linux/Cygwin/Window
Understanding of TCP Networking
M.Sc. in Electrical Engineering, Engineering Technology, Computer Science, Mechanical Engineering, Petroleum Engineering or other related engineering degree

Automation & Controls Engineer Resume Examples & Samples

Applies knowledge of NEC, UL, CSA and CE standards to panel designs
Writes PLC and HMI programs for water treatment systems using Allen Bradley, Siemens, Modicon and GE PLC’s and touch screens
Configures automation networks, including Ethernet, ControlNet, DeviceNet, Profibus, Modbus
Conducts factory testing and configuration of controls and automation systems
Directs field engineers regarding site acceptance testing. May travel to site to conduct site acceptance testing
Troubleshoots equipment operation issues which may be related to controls design or programming. Suggests and implements solutions
Works with sales group, customers and consulting engineers to develop controls and automation solutions to meet customer needs. May draft bid specifications and drawings that match solution developed
Determine the proper analytical system integration solution for the application – as defined by the project quotation, budget, customer specifications, customer data sheets
Evaluate / select equipment to ensure the solution offered meets requirements of the customer specifications
Direct the project designer in the creation of detailed drawings for panels or racks including the following drawing types: plan views, elevations, electrical power / signal / communication wiring diagrams, sample conditioning system flow schematics, detailed sample probe drawings, alarm system (relay or PLC) detailed wiring diagrams, and fabrication drawings
Specify the project Bill of Material
Support craftsman during the production phase of the project
Support technician during testing and customer FAT phases of the project
The Engineer will provide support to project management, materials personnel, and craftsman throughout the phases of each project assigned and finalize design documentation to represent “as built” condition
Must have 5+ years of Automation
Must have the ability to draft in CAD Electrical and to interpret Electrical schematics and drawings
Must be held accountable for the financial performance, delivery performance, and customer satisfaction for all projects assigned

Automation Controls Engineer Resume Examples & Samples

Perform software modifications to existing packaging machinery and process system PLC’s, HMI’s, Batching and Data Collection systems
Understand and troubleshoot PLC, human machine interface (HMI), batching systems, and data collection system software
Provide subject matter expertise and leadership for plant controls and automation
Provide automation support for plant innovations, performance enhancement, loss elimination and process improvements
Provide troubleshooting and development support for plant electricians (24hrs/7days a week)
Assist in developing training plans and conducting training for electrical technicians
Drive controls standards management for controls with coordination from Unilever engineering and other Unilever factories
Own management of change process for plant automation
Provide technical expertise for PM development and spare parts management for electrical/controls systems
Manage plant hardware/software infrastructure
Manage plant instrument calibration programs
Implement solutions to connect plant employees to manufacturing data
Assist with capital project execution as needed
Participate in Safety, Quality and Improvement work teams
Attend plant-wide critical safety meetings
Adhere to the World Class Manufacturing (WCM) principles of Unilever, New Century
Attend safety, operational and technical training as required
Attend factory acceptance testing at vendor’s facilities
Bachelor’s Degree in Electrical Engineering, or a related field
A minimum of 5 years of work experience in automation control
Experience with troubleshooting, programming and configuring Fanuc Robotics
Working knowledge of PLC systems including advance program features such as PID loops, SFC’s, CFC’s and SCL programming. Applicable systems include

Automation Controls Engineer Resume Examples & Samples

Custom design of automation controls
Electrical devices / components procurement
Specification writing, quoting, and conception
Customer contact and negotiation
Equipment outsourcing for projects over internal capacity
BS/MS Degree in Electrical/Electronic Engineering preferred
Proven track record in engineering leadership as well as the ability to develop and implement standard engineering practices
Prior automation / controls design experience. Advanced education may be considered in lieu of work experience
Experience as a software developer with many PLC platforms and some PC platforms

Automation & Controls Engineer Resume Examples & Samples

Support the design, specification, installation, startup and validation of process control systems, electrical systems and instrumentation for capital and upgrade projects. Ensure site specifications are met and that good engineering practices are followed. Coordinate with other engineers, project managers, and suppliers to assure a complete and timely design and implementation
Direct more complex group projects - identify, propose and champion creative and constructive solutions articulating the business value created. Monitor and communicate progress on all projects to successfully deliver project scope, timeline and budget objectives
Maintain control over systems by assuring maintenance of system documentation
Coordinate with Operations to identify requirements for process controls, develop control strategies and implement
Research new technologies and procedures relative to automation and controls that could be utilized to improve the business and processes
Analyze, compare and select equipment best suited for various applications
Troubleshoot control and instrumentation systems to resolve complex equipment issues
Provide engineering expertise and technical guidance to maintenance to perform repairs, design changes, or other corrections as a result of troubleshooting or performance evaluation
Identify areas of opportunity to improve equipment and component reliability
Mentor peers and site resources on automation and control systems of production equipment
Provide training and technical supervision to instrumentation and electrical personnel for automation control systems
Develop preventative maintenance and additional procedures in support of systems and instruments installed
6+ years of experience in all areas of process control systems encompassing instrumentation, automated control, and electrical distribution, preferably in the a manufacturing environment
Experience in programming/troubleshooting Machine Control Systems (PLCs). Experience with Allen-Bradley, Modicon, and Siemens S7 PLCs is preferred
Proven ability to simultaneously manage multiple projects and initiatives
Demonstrated successful communication and negotiation skills in order to manage conflicting and/or multiple demands, including ability to present to various level within an organization
Demonstrated ability to apply analytical skills to identify problems; recognizes symptoms, causes, and alternate solutions and makes timely sound decisions even under risk and uncertainty
Strong Project Management skills coupled with the ability to effectively manage and partner with subordinates, contractors and vendors
General understanding of the business case and an appreciation of financial / analytical issues

Automation & Controls Engineer Resume Examples & Samples

Designing coding and troubleshooting of plant automation and data collection systems
Design, program and install new electrical control systems and/or upgrade existing systems using the latest technology available
Providing technical support in maintenance of existing control systems
Bachelor’s Degree in Computer Science, Electrical Engineering or equivalent technical degree
5+ years experience in programming Visual Studio.NET, JavaScript, SQL etc
5+ years experience with PCs, PLCs, I/O, sensors and process controls
Working knowledge of AutoCAD (AutoCAD Electrical preferred)
Knowledge of the semiconductor industry
Experience leading and participating in a cross-functional support team environment, sharing knowledge and experiences with other team members in support of team responsibilities
Ability to interact with customers from a broad range of computer, control, and mechanical component experience and skill levels in a friendly, open-minded manner

Automation Controls Engineer Resume Examples & Samples

Utilize strong electrical and controls automation skills, and develop technical requirements and specifications for outside vendors to bid and construct custom machines and control systems
Lead the design, implementation, and commissioning of automated manufacturing production lines utilizing the appropriate technology
Develop automated solutions that result in a complete production automation system
Lead vendor selection and facilitate the implementation of new automation systems and manufacturing methods
Improve existing automated systems as well as support root cause analysis on equipment failures
BSEE, BSME or equivalent degree in manufacturing technology
5 years’ experience developing factory automation systems
Detailed experience with HMI’s, control systems, PLC's (Rockwell, Siemens, Omron) and control components
Previous experience with robotics preferred
Experience and training with machine vision for defect inspection and machine guidance
Firm grasp of Lean Manufacturing concepts and application
Experience with high volume, fully or semi-automated manufacturing
Skill to create and implement plans aligned with the division’s strategic vision
Skill in conflict resolution including the ability to address difference of opinions or facts and use the most appropriate method to reach an effective solution
Ability to adapt to rapidly changing business circumstances; must be able to thrive in a constantly changing business environment

Industrial Automation & Controls Engineer Resume Examples & Samples

Drive industrial automation and controls design and implementation
Work with electrical, software, process, and mechanical teams to develop automation solutions and integrate them into systems or products
Assist in the development of PLC’s including specifying requirements, selecting hardware and programming
Collaborate with CM’s on automation solutions
Participate in product builds at CM’s. This will require travel
As required, provide hands-on support for building up product hardware, both electrical and mechanical
Work with purchasing and ops to select components, vendors and production processes
Consult and work with other engineers to develop functional test hardware
Run tests as required. Support testing and maintenance of products and systems
At least 5 years’ experience in industrial automation and controls
Experience with PLC selection programming and debugging
Ability to communicate across engineering disciplines
Proficient with lab equipment and troubleshooting
Previous experience with the electrical aspects of motion control; interface to DC servomotors, stepping motors, BLDC motors, etc
Familiarity with designing tests and running them
Broad electro-mechanical tech skills
Knowledge of technical report preparation, engineering documentation and print standards, electrical and mechanical machinery safety
Must be able to use electronics diagnostic tools i.e. oscilloscopes, DVM, and data acquisition
Ability to read and understand block diagrams and schematics
Ability to search, find and apply commercially available electronic components, electronic hand assembly i.e. soldering, cable assembly, troubleshooting AC/DC, analog and digital circuits, motion controls, PC’s, microprocessors, power supplies and cables
Working knowledge of EMI and shielding practices and application, direct design and troubleshooting experience desired; experience with EMI and safety certification is also desired
Working knowledge of how to design to meet safety requirements for an industrial product. Ability to collaborate to meet safety requirements

Senior Automation Controls Engineer Resume Examples & Samples

Promote safety as the most important value in the organization by contributing through training, process improvements and other EHS responsibilities
Develop and maintain worldwide drive, controls and SCADA system best practices through collaboration with North American and Asian process technology teams
Drive standardization of drive and controls systems and SCADA systems throughout the division; assess gaps against worldwide best practices and develop plans to close gaps
Assist in development of capital plans to support the divisional drives and controls strategy
Serve as project manager or project consultant for major drives/controls upgrades or new asset installations and startups
Provide trouble shooting support to manufacturing sites and distribution centers
Support product development group with upgrades and trouble shooting on the pilot coating asset; owner of controls strategy for pilot coater
Build manufacturing sites' bench strength in controls engineering through collaboration, training and talent assessment

Automation Controls Engineer Resume Examples & Samples

Re-design and trouble-shoot problems on automated mechanical equipment and effect solutions
Implement improvements in processes, methods, and production controls for manufacturing systems and set up new or existing equipment. Whether new or retrofitted, always trying to improve the safety of equipment
Troubleshoot production problems
Ensure new processes and products meet requirements as defined by Product Engineering/QA departments
Develop maintenance plans, documentation, operating instructions and transfer the information to manufacturing
Provide training of both maintenance personnel and machine operators on equipment
Create specifications for equipment capability and functionality
Work with suppliers and internal/external customers and participate in cross-functional teams to resolve technical/quality issues
Participate in new product design and development reviews, FMEA, failure investigations, design control activities, and training of personnel. Evaluate suppliers, materials, and components in order to determine critical quality parameters (develop and execute test methods, design test equipment and fixtures, and create specifications and protocols)
Identify, design, and assist in purchasing equipment for development of manufacturing processes
Collaborate with equipment designers on projects
Evaluate vendor proposals and capabilities
Assure that design requirements are met by participating in design reviews and factory acceptance testing
Ability to travel and help another Oceaneering site. Must be willing and able to travel internationally
Bachelors Degree in Electrical Engineering or Computer/Software Engineering and at least 10 years of industrial control systems automation experience OR 15-20 years of industrial control systems automation experience
Experience programming and debugging PLC/HMI systems for large, multi axis applications (Cabling and extrusion)
Siemens S7 experience required with experience with Siemens Failsafe PLC systems
Experience configuring/troubleshooting VFD's (Siemens Masterdrive/SINAMICS)
Practical application experience with PROFIBUS/PROFNET communications across various PLC platforms and slave devices for data exchange and SCADA applications
Experience with TIA Portal and STEP7
Siemens WINCC experience strongly desired
Ability to tune PID systems for temperature control and winding/cabling applications
Experience with Siemens Technology CPU / SIMOTION
Experience with Siemens S7 PLC communication networks and implementation
Experience with common DC bus drive systems is strongly desired
Ability to tune PID systems for winding/cabling and temperature control applications
Basic knowledge of Mitsubishi PLC’s
AutoCAD experience is strongly desired
Experience with NEC/NFPA70, NFPA70E, NFPA79

Automation Controls Engineer Resume Examples & Samples

BS Chemical or Electrical Engineering degree with 3+ years of experience in process control, automation engineering including various DCS and PLC systems in chemical, food, pharmaceutical, API plant environments. DELTA V DCS experience preferred
Knowledge of ISO Systems, cGMP compliance
Experience with Operational Excellence Engineering, Maintenance and Technical Transfer Process
Project Management
Only applicants authorized to legally work in the US can be considered

Automation Controls Engineer Resume Examples & Samples

Provide guidance to electricians and trades helpers in the repair, maintenance and installation of electrical, instrumentation and control system including daily process problem solving and measurement activities that enable continuous plant operations
Ensure the operational viability of the plant by evaluating and maintaining the proper functioning of all electrical, instrumentation and control systems
Participate in design and implement automation engineering projects to meet specific to plant needs in a quality, timely and cost-effective manner
Provide technical assistance for electricians for the installation of process control equipment and troubleshooting of automation and process control problems
When staff supervisor is off fill in as the electrical supervisor
Responsible for any and all environmental instrumentation, problems, and compliance
Responsible for power system issues, or assist in issues with power at plant
Provide engineering support of process control systems with a focus of minimizing critical production and operational downtime as a result of automation and control system issues
Involvement with process instrumentation and automation equipment specifying and selecting control equipment to maximize automation efforts
Coordinates with the Electrical Manager by communicating anticipated jobs and outages. Provides input when stores stocks need to be increased or altered, for upcoming jobs to maintain electrical maintenance schedules
Provide input to Electrical Manager for development of work schedules, equipment usage schedules, priority of automation expenditures and procedures for equipment and appliance maintenance to meet overall plant goals
Maintains proper documentation of electrical, instrumentation and automation systems and keep files up-to-date including Process Instrumentation Diagrams, block diagrams, drawings, database management, etc
Participate in the design of systems requiring control, instrumentation, PLC 5 software, Control Logic and hardware, Profibus network communications to achieve plant or project goals
Ensure optimum operation and reliability for electrical power systems and process control systems
Participate in plant projects and shutdowns with overall large capital projects directed by HTC personnel
Ability to learn Industar and develop required changes with PLC5 Logic
Assist in the coordination and implementation of process control system upgrades and changes to maximize plant efficiency
Draft process control system design packages to support plant and project objectives
Participate in equipment and system analysis to identify areas for cost reductions
Participate in training and development of operations and maintenance personal to ensure the skill sets necessary to perform the required work are available
Ensure the application of the plant’s rules of conduct and health & safety protocols during maintenance procedures to minimize injuries and lost time incidents. Bring violations to the attention of the appropriate management for resolution
Support and consult plant management in the field of automation engineering for optimization of a plant operation, responsibility for keeping records, updated technical documentation and drawings created by CAD systems
Troubleshooting and diagnosis of plant system problems to minimize disruptions to plant operations
Provide ongoing automation support to the plant for all shifts by participating in the plant’s on call program. This includes evaluating and determining the course of action for automation incidents after hours and on weekends while on call and may require on-site supervision of the resolution to maintain operational efficiency
Bachelor’s degree in engineering or applicable experience is required
Minimum 5 years’ experience in providing support for cement manufacturing with Preheater Calciner
Minimum 5 years’ experience in other industries mastered skill set in programming, instrumentation, power systems, troubleshooting control
Familiarity with Microsoft Office products including MS Excel, Word, Access, and Project
Fluent with NEC, NFPA, ISA, etc
Demonstrated experience in following: Gas Analysers, Temperature/Pressure/Vibration/Level/Weighing scales and instruments, Transmitters, Variable Frequency Drives, Dosing Systems, Control Loops
Demonstrated experience in leadership and project management, problem solving and creativity, strategic thinking, and decision making
Good knowledge of CAD software (design of system installations)
Good knowledge of database management for large control systems, communication networking systems, control software programming, alarm system management and graphic development
Familiar with PLC/DCS and HMI architecture, in particular, PLC 5 software and hardware, including Control Logic, RSView control
Ability to perform tasks that include walking, climbing equipment, working within confined spaces and occasionally lifting up to 50 lbs

Automation / Controls Engineer Resume Examples & Samples

Develop electrical design, schematics and drawings in AutoCAD
Forecasting and reporting of labor and other project costs
Support of existing equipment designs and production issues will be required both locally and at various sites globally
1+ years of experience in automation industry or high volume manufacturing environment
Maximum of 5 years experience
No relocation is offered for this role

Automation Controls Engineer, Medical Devices Resume Examples & Samples

Requires a Bachelor’s degree or equivalent in Electrical or Mechanical Engineering
Grade dependent experience in design and development of mechanical machines, electro-mechanical systems or automation for production (i.e. semi-automated to fully automated assemblies and machines)
Must have PLC programming experience using Allen Bradley or Siemens controllers
Experience in general machine wire routing/ cabling
Experience in electro-mechanical component selection (Power supplies, sensors, motors, powered components)
Experience using CAD systems. SolidWorks (CAD) experience, grade dependent, Pro-E experience considered
Strong verbal and written communication, organization, problem solving and interpersonal skills are necessary
Strong organizational, management, and communication skills to effectively work with a team of engineers and designers to develop successful products across cross functional disciplines
Ability to strategically recognize and make correct decisions around tradeoffs between costs and value
Use of standard tools, such as Microsoft Project, Office, Visio, etc
Grade dependent knowledge and understand of process capability and statistics. CPK, gauge R&R, IQ, OQ, PQ, validation with continuous (variable) data and attribute (pass/fail) data
Proficient verbal, written, and listening communication skill
Ability to interface well in a fast-paced cross-functional team environment
Experience in motor selection, drive train components design (reciprocating and rotational) and mechanical system integration
Experience with pneumatics
GUI/communication interface
Mechanical design background
Familiar with Industry Standards UL and CE
Familiar with various Motion Controllers/Actuators (e.g. IAI, Yasakawa)
Experience and skill in troubleshooting control system issues
Safety system design experience
Experience with semi-automated and automated equipment for the assembly of electro-mechanical systems involving plastics, metals, and soft goods
Experience with the use of vision systems (Cognex, Keyence, etc) and the creation of custom vision system solutions
Experience with robotic systems and programming robotic motion and logic
Only current contractors working at the FLEX – Irving Design Center will be considered
In addition, all contractors considered for this position must have at least 6 months of experience performing planning, design, programing, simulating, and development, in conjunction with a multidisciplinary engineering team, automated electro-mechanical mechanisms and controls packages to operate machines and equipment for manufacture and assembly of medical devices

Automation Controls Engineer Resume Examples & Samples

Fill in as the Electrical Supervisor
Coordinates with the Maintenance Manager by communicating anticipated jobs and outages
Provide input to Maintenance Manager for development of work schedules, equipment usage schedules, priority of automation expenditures and procedures for equipment and appliance maintenance to meet overall plant goals
Ability to learn Industar, Pi, and develop required changes with PLC Logic
Support the implementation of HTC Electrical, Instrumentation and Process Control Concepts for all plant projects
Experience in providing support for cement manufacturing is preferred
Minimum 5 years’ experience in other industries mastered skill set in programming, instrumentation, power systems, troubleshooting control is preferred
Demonstrated experience in following: Gas Analyzers, Temperature/Pressure/Vibration/Level/Weighing scales and instruments, Transmitters, Variable Frequency Drives, Dosing Systems, Control Loops

Senior Automation & Controls Engineer Resume Examples & Samples

Develop Functional and Detailed Design Specifications from User Requirement Specifications on integrated, highly complex, automated manufacturing lines
Develop high quality right first time PLC and HMI code development strategy from Functional and Detailed Design Specifications
Participates on and lead project teams, provide technical support and make informed decisions on hardware and architecture selection
Monitor and analyze opportunities for the development of new or improved tools for process improvement activities
O Bachelor of Science Degree in an appropriate Engineering or Computer Science discipline with minimum 4 years experience is required

Automation Controls Engineer Resume Examples & Samples

Provide trouble-shooting support to manufacturing site
Provide 24x7 manufacturing support to resolve production and quality issues that arise on a day-to-day basis
Perform effective root cause problem solving to solve process issues associated with equipment and/or machine performance
Manage capital and improvement projects to ensure on-scope, on-time, on-budget completion is achieved
Develop and maintain drive, controls and HMI (PanelView and Wonderware) system best practices through collaboration with other process technology teams
Drive standardization of drive and controls systems and SCADA systems throughout the division; assess gaps against best practices and develop plans to close gaps
Build manufacturing sites’ bench strength in controls engineering through collaboration, training and talent assessment
Upgrade equipment reliability program to reduce unplanned downtime with zero defects as goal
Interact with Maintenance team to ensure equipment reliability
Identify and execute machine enhancements utilizing Programmable Logic Controller (PLC) technology
Identify safety issues, support safety initiatives, and recommend and implement effective solutions
Provide leadership for technology upgrade projects to improve product quality and manufacturing effectiveness
Conduct training of employees for proper machine adjustments and operations
Purchase, install, and startup new process equipment and conduct training for all affected personnel as needed
Drive growth, cost reduction, yield and product quality improvements, capacity increases and EHS improvements
Present information and effectively communicate with divisions and cross-functionally. Verbally present findings to team and management
Write project plans. Determine timeline and resources for projects

Automation & Controls Engineer Resume Examples & Samples

Partner with ETM Director of Automation to oversee and coordinate activities regarding the design, construction, factory acceptance testing, installation and commissioning of all automated manufacturing, lab, and facility equipment. Provide technical support for the qualification of the pertinent equipment
Manage scope, cost and schedule for automation controls projects as required
Identify, implement and lead data integrity methodologies for automated systems to ensure absolute reliability of the data that’s being generated
Provide automation/controls engineering support for manufacturing, and act as a liaison between manufacturing and Corporate IT and other business system stakeholders for all manufacturing, QC and facilities controls/automation/data integrity projects
Implement and manage all automation/controls/data acquisition projects for manufacturing. ensuring that objectives are clearly defined and that project objectives are achieved within budgetary and time constraints
Ownership of automation system life cycle documents
Lead Recipe authoring
Operate automation/controls systems to support project activities and own transition into operational state
Manage technology and integration vendors to ensure projects meet specifications, and are delivered on time
Initiate and manage all systems automation/control/data acquisition continuous improvement initiatives
Responsible for the defense of the automated systems and all executed protocols and reports during regulatory inspections and internal audits
Ability to take initiative and make decisions within department/company guidelines
Ability to demonstrate leadership in job performance
Ability to establish and maintain moderately complex documentation systems,
Ability to accurately perform detail oriented work
Ability to function in a regulated environment and handle confidential information
Ability to use a broad range of software used in the Pharmaceutical industry (e.g. MS Office applications, MS Project, MS Visio, AutoCAD, SAP, etc.)
Extensive knowledge of systems automation, and instrumentation
Extensive knowledge of Allen Bradley PLC’s
General knowledge of electrical engineering codes and standards
Demonstrates a high level knowledge in process controls including detailed understanding of the process, ability to optimize the parameters and optimize the measurable outcomes while minimizing risks of hazards
Demonstrates proficient knowledge of design documents (i.e. User Requirements, P&IDs, system architecture, drawings, specifications, etc.) and instrumentation/control equipment in an industrial environment
Demonstrates, optimizes and instructs an expert knowledge of the control methods, analog and discrete and the critical components to developing sustainable control algorithms
Proficient experience in implementing control methodology in PLC and HMI platforms with a high level of understanding of various programming languages
Able to easily adapt to a new platform with development support
Ability to optimize design and implement knowledge of control system architecture including hardware, software, instrumentation and networking equipment
Proficient understanding of analog advanced control and batch control and ability to lead implementation
Demonstrates leadership in loop checking, startup, troubleshooting and commissioning support in an industrial environment
Proficient ability to understand control philosophy and write functional requirement specifications Requirements Knowledge, Skills, and Abilities
Willingly accepts coaching and mentoring from more experienced resources and provides the same when working with entry level resources
Promotes teamwork by participating as a team player while also demonstrating effective communication skills with the team and management
Proactively works to build good relationships with peers, leaders and management while also demonstrating the ability to meet expectations
Seeks out new responsibilities and stretch opportunities while demonstrating creativity in identifying better means of accomplishing a job
Displays leadership abilities including honesty, integrity and professionalism across all aspects of the business
Demonstrates a willing, can-do attitude by actively participating in teams
Exhibits proficiency and personal accountability for project performance and meeting expectations
Demonstrates a business acumen that allows for effective utilization of tools and standards to ensure project deliverables are met
Bachelor of Science Degree in Mechanical or Electrical/Electronic Engineering or other related field required
5-10 + years of experience designing, programming and testing automation systems in a pharma/biotech manufacturing, laboratory, R&D or pilot plant environment
Automation software experience with Rockwell RSLogix 5000, FactoryTalk® Batch, FactoryTalk® View Site Edition, FactoryTalk® View Machine Edition and PlantPAx is required
Knowledge of FDA, EU, and global GMP’s including Good Automated Manufacturing Practices, 21 CFR Part 11, and EU cGMP Annex 11
Experience with other systems, such as PI-Historian, FactoryTalk Production Centre, and FactoryTalk PharmaSuite
CGMP and Validation experience Life Science / Pharmaceutical industry experience
Domestic travel with the possibility of International travel

Automation Controls Engineer Resume Examples & Samples

Experience in electrical and pneumatic schematic design
HMI and PLC programming experience
Understanding of electrical assembly and wiring
Knowledge of electrical safety standards
Willingness to learn and grow
4 year degree in Mechanical, Electrical or Computer Engineering
Experience in PLC ladder logic programming

Automation Controls Engineer Resume Examples & Samples

Bachelors degree in Engineering
5+ years of experience in controls or electrical engineering function in a manufacturing environment
Expertise in automation, drive and control systems - PLCs: Allen Bradley ControlLogix, PLC5 and Siemens S7 - Drives: Parker Eurotherm, AB Powerflex, Siemens S120 - HMI software; Factory Talk Studio, RSView 32 - Data collection systems including Wonderware Historian
Knowledge of Safety PLC and associated hardware
Knowledgeable with National Electric Code
Ability to manage multiple projects with minimal supervision
Excellent verbal and written communication skills among all levels of the organization
Hands-on ability to work through symptoms and get to root cause
Experience in troubleshooting equipment and process issues
Ability to understand and troubleshoot PLC ladder logic and make system edits as needed
Successful project management and completion
Demonstrated ability to lead and work in a team environment
ACAD skills preferred
Experienced in converting, roll coating and web handling systems and experienced in PSA technology preferred

Senior Automation Controls Engineer Resume Examples & Samples

High-energy, self-directed, self-starter
Willing to travel up to 20% of time, primarily in North America
Expertise in automation, drive and control systems - PLCs: Allen Bradley ControlLogix and PLC5 (must), Siemens S7 (preferred) - Drives: AB Powerflex and Siemens 6SE70 and 6SE120 - HMI software, e.g. Wonderware InTouch - Data collection systems, e.g. Wonderware InSQL or RS Bizware
7+ years of experience in controls or electrical engineering function in a manufacturing environment
Team player; able to coordinate efforts across functions, plants and divisions
Able to incorporate a variety of inputs into a cohesive strategy
Able to exert influence at all levels of the organization
B.S. in engineering (BSEE preferred)
Proficiency in Microsoft Office applications and AutoCAD
Six-sigma greenbelt or blackbelt certification preferred

Automation & Controls Engineer Resume Examples & Samples

Serve as an automation engineer for process control systems in the oil & gas industry
Implement projects engineering and addition/modification for Experion PKS control System, Allen Bradley programmable logic controllers (PLC), 3rd party and SCADA systems
Ensures that required prerequisites (e.g. design inputs, tools, documentation, deliverables, schedule, budget) are in place prior to commencing work
Experience performing loop checks, continuity tests, factory acceptance tests, site acceptance tests, start-up support, and performance tests for process control systems
Experion system and C300/200 Controllers installation and configuration, Allen Bradley/Rockwell PLC-5 and ControlLogix, process control networks including ControlNet, DeviceNet, Universal Control Network, Ethernet, Local Control Networks, wireless networks, and relational databases
Supervisory control & data acquisition systems (SCADA) and configuration of Programmable logic controllers (PLC's)

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