Process Control Engineer Resume Samples

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CR
C Reichel
Cara
Reichel
148 Swaniawski Crest
San Francisco
CA
148 Swaniawski Crest
San Francisco
CA
Experience Experience
10/2015 – present
San Francisco, CA
Senior Process Control Engineer
Senior Process Control Engineer
10/2015 – present
San Francisco, CA
Senior Process Control Engineer
10/2015 – present
  • Provide project management leadership and support for projects that are managed locally or in partnership with corporate teams
  • Create and improve programs to manage integrity and functionality of process controls equipment
  • Maintain integrity and performance of systems, process controls, plant historian and networks
  • Work with other manufacturing support groups to implement and maintain automation systems, execute projects and communicate the status to operations
  • Lead continuous improvements through shared learning and new developments
  • Direct the efforts of other engineers, sub-contractors, bargaining unit personnel and temporary workers to accomplish the necessary control systems work
  • Develop interlock standards
11/2011 – 09/2015
Houston, TX
Advanced Process Control Engineer
Advanced Process Control Engineer
11/2011 – 09/2015
Houston, TX
Advanced Process Control Engineer
11/2011 – 09/2015
  • Troubleshoot process control problems, identify causes and make recommendations for improvements and/or implement improvements
  • Develop improved on-line and in-line critical property testing
  • Assist with identifying and developing cost/benefit analysis for potential new projects
  • Develop and improve instrumentation techniques to support existing and proposed manufacturing processes
  • Work with manufacturing sites to commercialize advanced instrumentation
  • Function as key contact on teams related to quality, management of change, or others
  • Help define the advanced process control direction and development efforts for the organization
07/2004 – 06/2011
Los Angeles, CA
Process Control Engineer
Process Control Engineer
07/2004 – 06/2011
Los Angeles, CA
Process Control Engineer
07/2004 – 06/2011
  • Leading, developing and maintaining process control design, configuration, simulation, standards, documentation, and operator training
  • Working with suppliers on a number of tasks and processes including (but not limited to) ensuring robust process controls are in place to prevent nonconformities; continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities; assisting with Advanced Product Quality Planning activities to ensure production readiness for New Product Introduction
  • Providing technical support during start-up activities including PPAP approval
  • Working with suppliers on a number of tasks and processes including (but not limited to) ensuring robust process controls are in place to prevent non-conformities; continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities; assisting with Advanced Product Quality Planning activities to ensure production readiness for New Product Introduction
  • Working with suppliers on a number of tasks and processes including (but not limited to): project management to drive timely completion of development activities; ensuring robust process controls are in place to prevent nonconformities; continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities; assisting with Advanced Product Quality Planning activities to ensure production readiness for New Product Introduction
  • Ensure process safety, safety, and environmental compliance by supporting process hazard analysis, incident investigations, procedure development, management of change, alarm management, pressure protection management, and providing technical assistance for work scope development, assessment of process impacts on equipment, and environmental reviews
  • Designing and developing new control systems
Education Education
Bachelor’s Degree in Chemical Engineering
Northern Illinois University
Bachelor’s Degree in Chemical Engineering
Skills Skills
  • Good written and oral communication skills. Strong ability to work well with other plant groups in cross-functional teams. Ability to help teach/mentor others
  • Strong Proficiency in MS Office; SAP knowledge
  • Results oriented individual capable of handling projects individually, yet able to work efficiently in a highly team oriented environment
  • Ability to work effectively within a team environment with excellent interpersonal skills
  • Strong attention to detail
  • Strong Microsoft Network knowledge and experience
  • Strong working knowledge of MS Office Products
  • Exhibits a working knowledge of policies, procedures, and applicable regulations
  • Solid problem solving abilities. Self-motivated with the ability to work on an independent basis
  • Good troubleshooting ability
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1

Process Control Engineer Resume Examples & Samples

  • Working with suppliers on a number of tasks and processes including (but not limited to) ensuring robust process controls are in place to prevent nonconformities; continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities; assisting with Advanced Product Quality Planning activities to ensure production readiness for New Product Introduction
  • Managing supplier’s processes from design concept to the end of product life
  • Providing technical support during start-up activities
  • Validating process capability
  • Conducting the review, approval and validation of 8D permanent corrective action plans
  • Supporting SPQ projects
  • Minimum of one to three years of job-related experience
  • Bachelor’s degree (or equivalent experience) preferably in engineering
  • Engineering or manufacturing background plus familiarity with manufacturing processes used to produce components and assemblies for Caterpillar products
  • Knowledge of shop operations
  • Good interpersonal communication, analytical, leadership and project management skills to develop cooperative working relationships with others both inside and outside of Caterpillar
  • Capable of using and demonstrating statistical and problem solving tools
  • Quality engineering certification
  • Understanding of 3rd party registration standards
2

Process Control Engineer Resume Examples & Samples

  • A minimum of three years of related experience on quality assurance management, APQP/PPAP
  • A bachelor’s degree (or equivalent experience) preferably in engineering
  • Engineering or manufacturing background plus familiarity with fabrication manufacturing processes used to produce components and assemblies for Caterpillar Products
  • Good interpersonal communication, analytical, leadership and project management skills to develop a cooperative working relationships with others both inside and outside of Caterpillar
  • 70% business travel
3

Process Control Engineer Resume Examples & Samples

  • Supporting resourcing and Continuous Product Improvement projects
  • Excellent English Speaking skills
  • Understanding of Italian Language
4

Process Control Engineer Resume Examples & Samples

  • Providing technical support during start-up activities including PPAP approval
  • Bachelor’s degree, preferably in engineering
  • In lieu of Bachelor degree, five years of working experience as a Quality Control Engineer, Process Control Engineer, or other Quality system experience accepted
  • Minimum of three to five years of job-related experience in Purchasing, Supply Chain, and/or Engineering in the Vocational Truck industry
  • Engineering or manufacturing background plus familiarity with manufacturing processes used to produce components and assemblies for Heavy Duty Vocational Trucks
  • Ability to read, and interpret drawings and specifications
  • Automotive or Vocational truck experience preferred
5

Process Control Engineer Resume Examples & Samples

  • Working with suppliers on a number of tasks and processes including (but not limited to) ensuring robust process controls are in place to prevent non-conformities; continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities; assisting with Advanced Product Quality Planning activities to ensure production readiness for New Product Introduction
  • Validating process capability and supply chain performance
  • Conducting the review, approval and validation of Corrective Actions (CAR) plans
  • Lead negotiations to improve quality, logistics performance
  • Lead capacity evaluations (Run at Rate)
  • Supporting six sigma projects
  • Minimum of three years of experience in manufacturing, quality control, supplier development, and/or supply chain
  • Minimum of an Bachelors degree required preferably in Engineering
  • Strong negotiator, able to interpret, analyze and negotiate contractual cost elements
  • Minimum of five years of job-related experience
6

Process Control Engineer Resume Examples & Samples

  • Managing supplier’s processes from design concept to the end of product lifecycle
  • Supporting SPQ and CPI project resolution
  • Bachelor’s degree preferably in engineering
  • Minimum of 5 years of experience with project management, engineering, quality and/or supplier development
  • Knowledge of shop operations and manufacturing processes
  • Great interpersonal communication, analytical, leadership and project management skills to develop cooperative working relationships with others both inside and outside of Caterpillar
  • Mechanical or Industrial engineering degree
  • Familiar with diesel engines and engine technology requirements to meet world-wide emissions standards
  • Quality engineering certification
  • Understanding of 3rd party registration standards
  • Experience with auditing supplier processes and recommending improvements
  • Experience applying 6 Sigma methodology
7

Process Control Engineer Resume Examples & Samples

  • Bachelor’s degree, preferably in engineering or quality-related field or four years of working experience as a Quality Control Engineer, Process Control Engineer, or other Quality system experience
  • Minimum of four years of job-related experience in Purchasing, Supply Chain, and/or Engineering in the Vocational Truck industry
  • Ability to read, and interpret drawings and specifications. Ability to read and understand PPAP documents
8

Process Control Engineer Resume Examples & Samples

  • Working with suppliers on a number of tasks and processes including (but not limited to) ensuring robust process controls are in place to prevent nonconformities; continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities
  • Accountable for operating and monitoring the Global Supply Network to meet the defined quality targets and resolving facility specific supplier quality issues
  • This position has no direct reports. The incumbent must exhibit strong leadership qualities to ensure that suppliers agree to and deliver Containment Action and facilitate Program Timing and Final Corrective Action, in accordance with the 8D process
  • Responsible for maintaining accountability with the suppliers to establish containment plans related to quality discrepancies
  • Fluent English both written and spoken
9

Process Control Engineer Resume Examples & Samples

  • Minimum of three years of job-related experience in manufacturing, design, and process engineering
  • Ideal experience would be 5-10 years of experience in manufacturing, design, and process engineering
  • Supplier Development experience
10

Process Control Engineer Resume Examples & Samples

  • Minimum of three years of job-related experience in purchasing, quality and/or fabrication operations
  • Bachelor's degree related to Engineering, Business, Supply Chain and/or Operations
  • Interact and collaborate with Design Engineering on part development, providing process and supplier expertise, enabling faster and more robust development
  • Masters Degree in Engineering or Business
  • Experience in Fabrications, Metal Forming, Stamping, or General Manufacturing
  • Design Engineering Experience with Metal Fabrications
  • Experience with Caterpillar Paint Processes and 1E Specifications
  • Experience working with suppliers and supply base
11

Statistical Process Control Engineer Resume Examples & Samples

  • Assist in the training of SPC /MIT Teams as needed
  • Assist in developing training materials related to statistical techniques and continuous improvement methodologies
  • Assist in developing SPC presentation templates
  • Attends regularly in SPC Team meetings and assess team’s progress and help needed
  • Develop quality improvement tools. These include tools for retrieving/querying, analyzing and presenting data
  • Act as a resource for the SPC and quality improvement teams. Answer questions; communicate information between teams and to/from the steering committees, etc
  • Capture and standardize Best Known Method (BKM) procedures. BKM’s are innovations developed by individuals, teams, outside people, etc. These are typically captured as written specifications (instructional documents) and templates (how-to document, spreadsheet, presentation, etc.)
  • Capture employee improvement ideas. This consists of developing a form and process for employees to generate and implement improvement ideas
  • Implement improvement strategies (these are typically defined by the steering committees)
  • Provide sustaining support for the required business processes at the site. One of the primary areas of support is to review/approve updates to SPC documentation and SPC charts
  • Generate periodic reports on SPC performance metrics
  • Assist in developing or setting up control charts
  • Audit control charts set up
  • BS/MS Degree in Engineering (w/ background in Statistics)
  • Ability to manage workload while contributing to a positive, team oriented work environment
  • Familiarity with any data analysis methodology or 7QC Tools (Control chart, Run chart, Pareto chart, Flow chart, Cause and effect diagram, Histogram, Scatter diagram)
  • Knowledge and experience in process development, Statistical Process Control (SPC), Design of Experiments (DOE), & FMEA fundamentals are required
  • Skilled with common workplace software (MS Word, Excel, Visio, Access, JUMP, etc)
  • Team player. Active listening, communicate ideas and requests clearly, display respect for others
  • Written communication skills. Needed for memos, emails, training materials, etc
  • Leadership skills. The ability to inspire and motivate others to work to achieve a common goal
  • Project/Time management. Prioritize tasks and manage schedules and people in order to complete the project
12

DCS Process Control Engineer Resume Examples & Samples

  • Produces part(s) of functional design specifications under supervision
  • Produces (parts of) detailed design specifications
  • Caches and supports assigned engineer(s) to ensure they are able to meet the requirements of their work
  • Monitors and controls assigned work scope against the project plan
  • Effectively communicates with customers to fully define and agree project requirements
  • Proactively recommends potential quality and efficiency improvements within the engineering group
  • Shares technical knowledge with project team, supervisor, own discipline and other engineering disciplines
  • Reports progress and technical problems and/or changes to project lead engineer or principal engineer
  • Bachelors’ Degree is required, engineering is preferred
  • Minimum of 3 years’ of applicable DCS project experience
  • Six Sigma Certification required, Black Belt preferred
  • Knowledge of Honeywell TDC/ TPS and Experion PKS, DCS equipment
  • Excellent analytical and troubleshooting skills
  • Strong team player and positive attitude
  • Strong computer skills including knowledge of networking and MS security
13

In Process Control Engineer Resume Examples & Samples

  • You manage the day to day in process control activities in a (2) shift regime for primary and secondary packaging activities
  • You are responsible for executing order start up, reconciliations, unblinding checks, batch record reviews and in process testing
  • You are the first point of contact to assess problems and deliver solutions
  • You ensure the team activities execute against annual targets for efficiency, cost, quality and compliance
  • You support adherence to the master production schedule to ensure reliable and timely supply for clinical trials
  • You drive innovation and continuous improvement by managing internal and cross-functional projects, such as 5S and Lean Six Sigma
  • You support and perform review of internal procedures, take ownership of events and deviations, and implement corrective and preventive actions to drive quality improvements
  • You have a University or Bachelor degree in Life Sciences, Pharmacy or Engineering, or equivalent through work experience
  • Familiarity with Quality Assurance and Regulatory Compliance cGMP
  • Ability to provide hands on support with focus on productivity, quality and safety
  • You are flexible and possess a sense of urgency when working in a development environment
  • You have excellent communication skills
  • You are a team player and are able to collaborate with different departments (e.g. planning, batch doc & label group, in process controllers, engineering, technical services, suppliers and the clinical team)
  • You are able to manage projects individually and interact with different stakeholders to achieve change implementation
  • Proficiency in English and Dutch is required.Clinical Supplies
14

Process Control Engineer Resume Examples & Samples

  • Minimum of 5 years of direct experience in Chemical Plant Operations (broad based experience interacting with production, engineering and maintenance is preferred)
  • Chemical Plant experience must be in facility operated to world class standards in the areas of Process Safety; Digital Instrumentation & Control; Safety, Health and Environment standards as they pertain to maintenance work and use of contractors
  • Candidate must show knowledge and experience directly in the use of Emerson Delta V process control systems in a batch and/or continuous environment. Also, the design, configuration, testing, start- up, troubleshooting and ongoing maintenance of digital instrumentation systems and safety interlock systems
  • Four year relevant Engineering degree; Chemical or Electrical disciplines preferred
  • A working knowledge of process historian systems is required. Preferred candidates have direct experience in the use and administration of an OSI/PI process historian package
  • Candidate should have a demonstrated ability to work with necessary hardware and software systems to support unit operation and interact with vendors / contractors for full development of the system and ensure proper installation
  • Candidates should also have a demonstrated understanding of the requirements for electrical systems compliant with Section 18 of the Canada Electrical Code (installations in Hazardous Areas) and ISA S88 Batch Process Control Standard
  • The engineer should have knowledge of communication system platforms such as Ethernet, Devicenet and Modbus
  • The engineer must be familiar with three phase AC motors and industrial motor controls including Variable Frequency Drive’s
  • The engineer must have a demonstrated history in the execution of projects requiring new or replacement control systems, process instrumentation, human machine interfaces, and process data networks
  • The engineer must have strong verbal and technical writing skills to interact with the Operations department to convey changes to the control system and complete the associated management of change and training documents for assigned project work
15

Process Control Engineer Resume Examples & Samples

  • (40 %) Write / update Control System recipes as required and support instrument Technician to troubleshoot issues related to process control computers and interfaces. Support Capital projects by defining requirements related to computer controlled equipment. Liase with Corporate Engineering regarding CDAS / computer updates
  • (10 %) Generate Manufacturing Schedule Performance KPI (Timecards) and analyse reasons for non compliance as applicable. Support Continuous Improvement Teams
  • (30 %) Support production to resolve issues with chemical processes / plant. Perform distillation column tests as necessary
  • (10%) Manage the review, updating and issue of Distillation Work Instructions (DWI) , Reaction Work Instructions ( RWI ) and Distillation Classification Sheets
  • (5 %) To use SAP business system for trouble shooting and other duties
  • (5 %) Support site Safety & Environmental activities, e.g. Event Investigation and Risk assessments
16

Intermediate Process Control Engineer Resume Examples & Samples

  • Maintains control systems equipment in the Process Control Environment (workstations, control and I/O modules, and network communications equipment) to keep the control systems online and operational at all times. Provide failure response coverage on a rotational basis (with other team members) to ensure 24 hour/7 day a week technical support
  • Under direction from Senior Control Systems engineer, configures, troubleshoots, and maintains refinery specific DCS systems (Invensys Foxboro), interfaces, software, and applications. Responsible for installation of software and hardware upgrades
  • Tunes regulatory control loops. Performs troubleshooting of the entire loop to identify source of control problems, and coordinates with other refinery groups to resolve
  • Leads the control system loop check and commissioning phase on projects. Update and complete as-built documentation as appropriate
  • Prepares and maintains documentation on refinery’s control systems hardware, software, and applications, including the control systems related infrastructure (air-blown fiber optic network)
  • Provides technical input to Process Hazard Analysis (PHA), Piping and Instrumentation Diagrams (P&ID) review, and Management Of Change (MOC) processes
  • Supports projects through technical contribution to specifications, hardware, and software design, testing, commissioning, and training
  • Maintains the Master Alarm Database, alarm priority changes, inhibit/reset scripts, and monthly reporting
  • Maintains integrity of the Standardized Security Architecture (SSA) within the process control environment, including updating antivirus signatures, installing operating system patches, modifying group and local policies, firewall changes, etc
  • Minimum Associate degree in Computer, Instrument, or Electrical Technology, or related discipline required
  • Undergraduate degree in a technical discipline preferred
  • Minimum 7 years instrument or control systems technical support in refining or petrochemical industry required
  • Minimum 3 years’ experience with recent Invensys Foxboro systems preferred
17

Process Control Engineer Leader Resume Examples & Samples

  • BS Engineering Required. Prefer BS ChemE, BS Pulp & Paper Science, BS EE
  • Minimum 5 years experience with DCS configuration / troubleshooting, and process control engineering in Pulp & Paper industry OR minimum 5 years experience with (or similar) DCS configuration / troubleshooting in chemical, manufacturing, or similar industry to process operating area (ie paper machine, bleach, recycle, batch pulping, recaust, recovery, utilities, etc)
  • Honeywell DCS configuration and troubleshooting skills [all facets]
  • Process Control Fundamentals
  • Demonstrated use of control fundamentals (filters, feedback, feed forward, anti-reset-windup, closed loop tuning, lambda tuning, etc)·
  • Able to utilize PI to incorporate data into the process improvement plan to enhance existing or develop new key operating
  • Parameter control applications
  • Verbal – Able to present (& sell) ideas & information verbally to hourly, salaried, and management levels in the organization
  • Written – Able to present (& sell) ideas & information in written form. Memo, e-mail, monthly report, AFE, MOC, etc
  • Both – Able to present ideas and information to an audience of peers or management in a more formal meeting environment
18

Process Control Engineer Co-op Resume Examples & Samples

  • Sophomore or Junior level pursuing a degree in Computer Science, Chemical, or Electrical Engineering
  • Cumulative GPA of 3.0 or above on a 4.0 scale
  • High degree of personal initiative and agility
  • Excellent organization and planning skills
  • Ability to work well in a team environment and a diverse culture
19

Process Control Engineer Intern Resume Examples & Samples

  • Work collaboratively with engineering, maintenance and production on process projects at the facility
  • Developing and maintaining process control design, configuration, simulation, standards, documentation, and operator training
  • Execute work as an individual and as a team
  • Manage multiple projects paying attention to cost, resources, and quality
  • Communicate closely with and train, as needed, area operations personnel
  • Currently working on a BS or MS in Electrical Engineering, Controls or related field
  • Minimum 3.0 cumulative GPA on a 4.0 scale
  • Training or coursework in Six Sigma principles; six sigma belts
  • PRoVox and/or Delta V configuration experience
  • Experience or training in project definition, design, process control & optimization, and statistics
20

Process Control Engineer Resume Examples & Samples

  • Work collaboratively with maintenance and production technicians; project, process, and maintenance engineers at the site to support run and maintain as well as projects
  • Leading, developing and maintaining process control design, configuration, simulation, standards, documentation, and operator training
  • Provide expertise in advanced & multivariable, predictive control technology, provide general process control support for capital projects & interface with operations personnel
  • Execute work as an individual or as part of a team
  • Manage multiple projects, tasks and responsibilities
  • Lead projects, project teams and resources (people and money) to stay on budget with minimal to no supervision
  • Set long term goals as it relates to the advancement of process control and new process control technologies within the plant
  • Assist in managing the long term reliability efforts for the plant process control systems, including reliability tracking through AMS/Meridium as well as control system hardware and I/O reliability
  • Organize and effectively prioritize work such that it meets the needs of the business
  • Work with Process Engineering to implement control strategies that meet the needs of the business
  • Manage the proper turnover of implemented control strategies to the customer. This includes proper documentation and training of area personnel and follow-up for debugging/refinement
  • Utilize other resources such as the Process Control Technicians to implement control strategies in multiple areas of the plant
  • Responsible for the development and guidance of the Process Control Technicians
  • Champion standardized alarm management techniques throughout the plant effective use of Alarm Metrics and the Monsanto Alarm Philosophy
  • Work with other sites to provide configuration support and guidance when needed
  • Share innovations plant and corporate wide
  • Provide run and maintain support for the PRoVOX I/O, DeltaV, and PLC systems in the plant as needed; including on call support for coverage on nights and weekends
  • BS or MS in Electrical or Chemical Engineering
  • Three years experience in a manufacturing environment
  • Demonstrated competency with Allen Bradley PLCs and DeltaV distributed control systems
  • Working knowledge of DeltaV M and S series controller hardware M-Series I/O, CHARMs, and PRoVOX I/O
  • Six Sigma experience is a plus
  • Experience with Modbus TCP/IP and OPC
  • Knowledge of networking and switch management
21

Advanced Process Control Engineer Resume Examples & Samples

  • Provide assistance in the functional design and implementation of process automation applications, such as process control strategies, Human-Machine-Interface design, Manufacturing Execution System applications and KPI development
  • Assist with identifying and developing cost/benefit analysis for potential new projects
  • Manage the implementation of APC applications, which includes developing the design, performing detailed engineering activities, collaborating with various stakeholders to implement the applications and to provide training
  • Sustain APC applications which includes analyzing and tracking performance, identifying and correcting problems, developing and providing additional training as needed
  • Provide leadership on project teams, which will include assisting with developing project approval packages, participating in approval review meetings, developing packages for contractors/vendors and performing contractor selection
  • Troubleshoot process control problems, identify causes and make recommendations for improvements and/or implement improvements
  • Lead continuous improvement of project execution and sustainment practices, ensuring alignment with other automation disciplines, evaluate new developments in advanced process control technology, maintain overview of APC activities in the region, share know-how and act as expert in the field on a regional or global level
  • Participate in global teams and regional COEs
22

PSM / Process Control Engineer Resume Examples & Samples

  • Provide technical assistance and coordination for the OSHA Process Safety Management (PSM) for the facility
  • Schedule and facilitate Process Hazard Analysis and revalidations
  • Ensure Process Safety Information (PSI) is effectively maintained for affected processes
  • Oversight of Mechanical Integrity (MI) and Management of Change (MOC) programs
  • Develop and conduct PSM training for key PSM disciplines and coordinate regulatory inspections and audits
  • Promote and coordinate employee participation in PSM elements
  • Administer action item tracking for associated PSM programs
  • Champion new technology and design that will minimize chemical hazard risk and mitigate consequences of chemical hazard releases support in the identification and assessment of major hazards
  • Provide guidance to the PSM Team and implement PSM recommendations, procedures changes, etc
  • Create/Modify process control systems to improve product quality, consistency and Safety
  • Design, modify, program and troubleshoot Process Control system hardware and software including PC’s, PLC’s, HMI’s, and programmable controllers
  • Specify and troubleshoot process instrumentation including devices to measure temperature, pressure, flow, level, speed, viscosity, concentration, etc
  • Interpret and generate process and instrumentation diagrams
  • Interpret and generate instrument loop diagrams
  • Knowledge of Class I Division I Group D electrical installation requirements
  • Work directly with PPG Maintenance and Contract Electricians to design, install, and troubleshoot process control equipment
  • Specify and program variable frequency drives
  • Assist in applications development for new R&D technologies
23

Process Control Engineer Resume Examples & Samples

  • Ensure continuous, trouble free operation of automated equipment, including all support systems in compliance with applicable standards and procedures. Keep updated and integrate the new PMI requirements related to process control, recommend corrective actions and projects to increase productivity, efficiency of materials usage, quality and safety standards. Develop, modify and bring into service programs for various types programmable automats and process control display systems. Develop new reports in order to optimize the process control
  • Optimize the process control by ensuring proper procedures for adjustments and calibration. Identify compatible devices (by replacing the obsolete ones) with proper characteristics in order to match the process control requirements. Consult the suppliers in order to clarify particular technical points concerning installations and devices control. Analyze the most frequent causes of breakdowns, wastes, out of specs products and recommend corrective actions/solutions in order to contribute to overall productivity and quality improvement
  • Coordinate activities related to electric, electronics, equipment process control installation and modification of production equipment. Update the technical documentation with latest modification or improvements
  • Train and assist users for supervision/operating systems. Ensure continuous technical support to production personnel to provide optimum operating conditions of process control & supervision system related to production equipment. Provide coaching for electronics technicians
  • Initiate technical development and / or lead / participate in projects in order to improve safety conditions, quality and more effective use of equipment, spare parts and materials. Find technical solution, implement and monitor proposed improvements related to equipment
  • Maintain communication within and with relevant departments in order to find the most timely and cost effective solutions. Coordinate to share information about process control, improvement activities, the trainings of new methods and PM affiliates’ best practices
  • Ensure that all relevant CSV (Computerized Systems validation) and GaMP (Good Automation Manufacturing Procedures) procedures and rules are followed in order to minimize negative impact on the validated status of equipment
  • EHS/Compliance: Adhere to all EHS rules, policies and procedures. Reinforce and propose new and / or additional EHS measures when appropriate. Follow the OHS legislation requirements as mentioned in “Anexa1”
  • University Degree in Automation or Electronics Engineer
  • You must have 3 years relevant operations experience
  • SCADA knowledge, with focus on Wonderware Solutions, PLC basic programming knowledge, with focus on Beckhoff and Siemens products, RFID technology
  • Excellent written and verbal communication skills in Italian and English. Ability to communicate effectively (up, down, and laterally, including technical and non-technical personnel) with others with strong communication skills
24

Process Control Engineer Resume Examples & Samples

  • Responsible for DCS (Honeywell) and PLC based control systems
  • Chemical industry and/or related process industry experience
  • Excellent communication skills - verbal and written, ability to vary style to meet needs
  • High level of personal motivation with a drive for ownership and accountability in performance of job responsibilities
  • Ability to work effectively within a team environment with excellent interpersonal skills
  • Fluency in process controls systems
  • Analytical and problem solving capability
  • BS in Chemical Engineering or related technical field
  • 5-15 years in plant manufacturing (preferred) or an instrumentation background
  • Hands-on experience with Honeywell TDC3000 and Experion systems and instrumentation
  • Experience in DCS related fields
25

Process Control Engineer Resume Examples & Samples

  • Troubleshooting skillset for evaluating root cause and addressing technical issues with long term solutions in mind
  • Project management, communications, problem solving, sense of urgency, customer focus, and team work skills
  • Ability to evaluate processes and equipment operation
  • Plan and manage process improvement projects
  • Ability to read and understand P&ID's, loop sheets, and electrical drawings
  • Ability to learn new programming languages and understand control loop tuning
  • DCS and PLC knowledge in any/all: Delta V, Honeywell Experion, Siemens S7, Rockwell RS Logix 5, 500 & 5000, Modicon, Provox
  • Experienced with various drives and equipment integration
  • Results oriented individual capable of handling projects individually, yet able to work efficiently in a highly team oriented environment
  • Ability to effectively communicate with internal customers and leadership
  • 2 year Technical/Vocational or Associate’s Degree or Higher
  • 5 or more years of professional experience working with PLC's and DCS to include troubleshooting, modifications and additions
  • Willingness to work on an on-call rotation to support production needs
  • Experience with Microsoft Office Software such as Word, Excel, Outlook
  • Bachelor's Degree or higher in Electrical Engineering
  • Experience working within a Pulp and Paper operation
  • Experience working with multiple platforms including troubleshooting, modifications and additions: Delta V, Honeywell Experion, Siemens S7, Rockwell RS Logix 5, 500 & 5000, Modicon, Provox
  • Experience working with various drive systems
26

Process Control Engineer Resume Examples & Samples

  • Bachelor’s degree in an Engineering discipline
  • 3+ Years’ experience in Process Control Systems
  • Configuration/Programming experience with Honeywell TDC 3000, Honeywell Experion, Rockwell PLC, Modicon PLC
  • Process Knowledge of Pulp and Paper Manufacturing
  • Strong computer skills including data analysis
  • Experience with control loop tuning, performance evaluation tools and process data historians (i.e. AspenTec, OSISoft PI, and Parcview)
  • Experience with instrumentation and electrical systems associated with Process Control Systems
  • Experience in Ethernet Networking and Industrial Communication Protocols
  • Demonstrated ability to work effectively with individuals at all levels of an organization is desired
27

Pulp & Paper Lead Process Control Engineer Resume Examples & Samples

  • To establish design criteria and specifications for process control systems in accordance with the project requirements
  • Ensure that required prerequisites (e.g. design inputs, tools, documentation, deliverables, schedule, budget) are in place prior to commencing work
  • Develop required documents per customer standards (electrical panels, P&IDs, loop sheets, and system architecture)
  • Identify and analyze design changes and modify documents accordingly
  • Select equipment and materials to project requirements
  • Acts as technical interface with customers, establishing professional relationships to ensure that the technical project requirements are fully defined, agreed and delivered within schedule and cost constraints
  • Acts as technical interface to 3rd party suppliers to assure correct functionality of the 3rd party deliverables including the correct integration of those deliverables in Rockwell solutions
  • Ensures that the engineered solution meets project requirements, across all disciplines, in terms of functionality, Rockwell standard designs & design rules, quality, and supports documentation and implementation process at minimum cost by optimizing use of global technology and productivity tools
  • Monitors and controls technical project scope against the project plan and Functional & Detailed Design Specifications,
  • Monitoring progress and performance of engineering contractor / equipment vendors during the execution of work
  • Inspect equipment at the factory to ensure compliance with specifications and procurement documentation
  • Bachelors’ Degree in engineering
  • 10+ years of pulp and paper industry experience (specifically digesting, bleaching, liquor cycles, paper making)Pulp and paper operations experience in support of process control systems (MES/ERP systems is a plus)
  • PlantPAx (Logix, Historian, ViewSE, Batch, AssetCentre, VantagePoint)
  • Knowledge of current and legacy DCS platforms
  • Experience implementing traditional DCS projects and conversions (both DCS and SIS, PSM covered processes)
  • Familiar with process control standards
  • End-user pulp and paper operations experience in support of process control systems
  • Customer service mentality
  • PREFERRED location Mequon/Milwaukee, WI, not required
  • Knowledge of networking, virtualization, and MS security
  • Ability to work on multiple tasks
  • Ability to communicate effectively and highly capable to motivate self and others
  • Ability to work effectively in virtual environment
  • Able to travel, as required, to support customer engagements and project execution
28

Life Sciences Lead Process Control Engineer Resume Examples & Samples

  • Lead a technical team including other engineers, product business units(BUs), consultants, partners and Rockwell customers to provide process control systems that will improve efficiency, quality, and profitability
  • Industry experience to draw from which provides intimate understanding of customer motives and business drivers
  • Provides technical leadership, support and expertise for the project team
  • Produces and/or approves functional and detailed design specifications
  • Executes project to appropriate standards and quality management system requirements
  • Shares technical knowledge with project team, proposal team, product business units, sales, consultants, etc
  • Manages progress and technical problems and/or changes
  • Ensures that required prerequisites (e.g. design inputs, tools, documentation, deliverables, schedule, budget) are in place prior to commencing work
  • Reports progress and technical problems and/or changes to project manager
  • Pre‐commissioning, Commissioning and start‐up support to operations
  • Minimum of 5 years’ experience as a Senior / Lead Project Engineer
  • Minimum of 10 years’ experience as a project engineer performing DCS work with customer interfacing experiences
  • 10+ years of life sciences industry experience
  • Life sciences operations experience in support of process control systems (MES/ERP systems is a plus)
  • Technical and commercial experience with process control project execution
  • Experience implementing traditional DCS projects and conversions (both DCS and SIS)
  • Familiarity with applications involving biotech cell culture processes, formulation and filling, serialization, and oral solid dosage
  • Skillset to be able to talk specific operational sequences with a customers
  • GAMP knowledge
  • Efficient understanding/authoring of test/validation protocols
  • 21 CRF part 11 requirements and solutions
  • S88 and S95 process control standards
  • Experienced with basic network and virtualization concepts
  • Ability to communicate technical concepts/solutions
  • PREFERRED location of Milwaukee, Wisconsin, NOT required
29

Process Control Engineer Resume Examples & Samples

  • Maintaining and modifying existing systems
  • Troubleshooting and problem-solving
  • Designing and developing new control systems
  • Working collaboratively with operations and maintenance groups, project teams
  • Working collaboratively with other process control professionals
  • Analyzing data and presenting findings
  • Specifying equipment
  • Honeywell DCS configuration and programming
  • Windows networking and communication knowledge
  • Honeywell scanning gauge systems knowledge
  • Working knowledge of electrical equipment, drives, PLCs, valves, and instrumentation
  • Bachelors’ degree or higher in Engineering from an accredited university
  • Prior process control experience is a plus but not required
  • Prior process engineering experience in a manufacturing environment is a plus but not required
  • Strong desire and demonstrated skills in providing 24x7 area support and troubleshooting
  • Strong teamwork skills and ability to work smoothly with operators, mechanics, engineers, IT, and managers in all functional organizations
  • Demonstrated commitment to providing detailed follow-up and meeting agreed timelines
30

Technology Development Process Control Engineer Resume Examples & Samples

  • Strong analytical problem-solving and data analysis skills
  • Experience developing, teaching, and presenting technical subjects
  • Excellent oral and written communication and listening skills
  • A high level of commitment with a willingness to do whatever it takes to get the job done
  • General semiconductor process knowledge
31

Senior Process Control Engineer Resume Examples & Samples

  • Act as a resource to engineering with assistance in installing new process control systems
  • Partner with corporate teams to implement new technologies that are consistent with “Factory of the Future” advancements
  • Provide project management leadership and support for projects that are managed locally or in partnership with corporate teams
  • Support of the mill safety program both personally and through observation
  • Must be able to work closely with mill personnel to identify opportunities and solve problems
  • Evidence of leadership skills
  • Ability to work both independently and with multidiscipline teams
  • Bachelor’s degree in Chemical Engineering, Electrical Engineering, Computer Science, or related engineering field
  • Minimum of (7) years of Process Control Engineering experience
32

Senior Process Control Engineer Resume Examples & Samples

  • Bachelor of Science degree in Electrical Engineering
  • A minimum of 7 years hands on programming and hardware management in industrial process control platforms and networks
  • Engineering and application experience with Honeywell
  • Engineering and application experience with process control systems; Allen Bradley PLCs, Honeywell TDC 3000 or Experion DCS experience is preferred, experience with Mod 300 is a plus
  • Experience in supporting process control systems in a Pulp and Paper mill
  • Experience with network technology
  • Experience with Model adaptive predictive controls
  • Experience in a Technical Management role
33

Process Control Engineer Resume Examples & Samples

  • Maintain and modify existing process control applications and operator interface, including control valve and temperature control loop tuning
  • Provide troubleshooting and process control support for a continuously operating plant
  • Identify and install new applications and interfaces to increase process safety, operability, and profitability
  • Bachelor’s degree required (chemical engineering, electrical engineering, or mechanical engineering preferred)
  • Knowledge of Honeywell (Experion) process control systems required
  • Knowledge of Honeywell (TDC 3000) process control systems desired
  • Knowledge of chemical process and polymerization technologies, or refinery processing technologies
  • At least 3 years industry experience supporting plant operations as a process control engineer (applications engineer)
  • Knowledge of statistical process controls, Lean, and continuous improvement methods desired
  • PLC experience is an asset
34

Process Control Engineer Resume Examples & Samples

  • Coordinates DCS troubleshooting activities
  • Monitors system and control system components
  • Performs routine system maintenance and modifications (e.g. back-ups, file maintenance, system performance tuning, system software upgrades) to minimize downtime and loss of information
  • Configures basic control scheme and logic
  • Participates in MOC changes and alarm management activites. Contributes by identifying ways to leverage control system to maximize unit safety and productivity - Develop, design and implement system improvements. Develop and maintain a system recovery plan
  • Support other systems as needed (e.g. data historian, yield accounting, BLAN, PCN)
  • Support SIS systems, including SIS functional checkouts, PLC programming and maintenance, SIS bypasses, etc
  • Prior hands-on experience working with multiple disciplines (e.g. Operations, Technical, Maintenance)
  • Experience with Invensys I/A DCS or comparable process control system
  • Triconex SIS or equivalent
  • Allen Bradley PLC5, SLC505, Control Logix or similar
35

Process Control Engineer Resume Examples & Samples

  • Monitor, maintain, and enhance existing regulatory controls, advanced controls, DCS systems, and automation applications in terms of safety, effectiveness, utilization, and profitability
  • Review, recommend, and implement regulatory control and logic design for both capital and expense projects
  • Identify, evaluate, and implement new advanced controls and automation applications that contribute to safety, reliability, and profitability
  • Maintain the off-line operator training simulator and insure consistency with the on-line system. Add /subtract functionality through minor model modifications
  • Share responsibility for all aspects of the process computing system including system software troubleshooting & maintenance, application development, interface maintenance & development, system configuration, long-term planning, training, and documentation
  • Develop applications that allow the Operating technician to manage upset conditions, start-ups, and shut-downs with minimum loss & HSE exposure
  • Perform economic control application analyses, both pre and post project
  • Ability to work as a team player, comply with standards, follow management of change policies, and fully document projects and activities
  • Stay abreast of the latest automation & advanced control technologies and provide innovative solutions to optimize both the process and the control systems
  • Assist in training and development of Process Control Engineers, Process Engineers and Operation Technicians
  • Understand company HSE practices, policies, & procedures and participate in refinery hazard analysis and root cause failure analysis
  • Participate in knowledge transfer with other BP facilities
  • A minimum of 7-10 plus years of relevant experience in industrial process control or process engineering
  • Working knowledge of control system engineering functions (preferably Honeywell TDC3000 and Experion: CL, point configuration and database, schematic building, HPM, C300, etc)
  • Specialist control skills and an understanding of process dynamics, control engineering principles, and practical operating knowledge
  • Effective communication skills with all levels in the Refinery and the ability to communicate technical information both oral and written
  • Effective interaction with the Process Control Team and with interdisciplinary Refinery teams
  • Able to function comfortably and effectively in the roles of individual contributor, team player, and project leader
  • A bias towards action, a commitment to performance delivery, and an eye for accuracy and detail
  • Process Control experience in the refining or petrochemical industry
  • Experience with multivariable matrix control technology (preferably DMC) and a background in the following areas: controller maintenance and troubleshooting, controller design and implementation, parameter tuning, problem solving, decision making, project development and execution, feasibility studies, and economic analyses, a plus
  • Knowledge of VBA and SQL
36

Process Control Engineer Resume Examples & Samples

  • Participate in the management of change process and safety reviews (PHA, MSR)
  • Develop schematics, point configurations, control strategy and DCS code for batch and continuous operating units
  • Provide support to the operations team (loop tuning , code troubleshooting, alarm management)
  • Work with the unit process engineers to identify and implement improvements relating to productivity and cost reduction
  • Monitor the system performance and perform system management functions on both a scheduled and as needed basis
  • Demonstrated excellence operating within the BASF organization, philosophies and competencies
  • Experience with SIS
  • Experience with off hours operations support
  • Experience with Environmental support (emission calculations, permit support)
  • Experience with Management of change
  • Experience with safety leadership and participation
37

Process Control Engineer Resume Examples & Samples

  • Bachelor's degree in an appropriate Engineering discipline and three (3) years of related experience in Engineering, OR
  • Master's degree in an appropriate Engineering discipline and two (2) years of related experience in Engineering
  • Knowledge of the principles and practices of Engineering
  • Able to research and analyze information of considerable difficulty and draw valid conclusions
  • While performing the duties of this job, the employee is regularly required to stand, sit, demonstrate manual dexterity, climb stairs and ladders, work on elevated platforms, talk, hear and see
  • Freeport-McMoRan promotes a drug/alcohol free work environment through the use of mandatory pre-employment drug testing and on-going random drug testing
  • Positions which Freeport-McMoRan has designated as safety sensitive positions in the applicable job or position description and which upon further review continue to be designated as safety-sensitive based on an individualized assessment of the actual duties performed by a specifically identified employee
38

Senior Process Control Engineer Resume Examples & Samples

  • Bachelor's degree in an appropriate Engineering discipline and five (5) years of related experience in Engineering or a related field, OR
  • Must be able to work in a potentially stressful environment
  • Work is in a mine or manufacturing plant setting, which may include exposure to extremes in temperature and humidity, moving mechanical parts, risk of electrical shock, toxic chemicals, explosives, fumes or airborne particles
  • Positions which are held by employees who operate equipment, machinery or motor vehicles in furtherance of performing the essential functions of their job duties, including operating motor vehicles while on Company business or travel (for this purpose “motor vehicles” includes Company owned or leased motor vehicles and personal motor vehicles used by employees in furtherance of Company business or while on Company travel); or
39

Process Control Engineer Resume Examples & Samples

  • Design of functional descriptions (e.g. PCSD’s) for Process Automation systems (hardware or software) by applying plant knowledge, work-process discipline knowledge
  • Develop, test and commission Process Automation software and operator interface software to meet design criteria utilizing the Process Control Work Process Discipline section, SPP/GPM work processes and approved Process Control tools
  • Leverage and apply best practices from the Project Team, Business and the Process Automation function
  • Develop and conduct training for applicable personnel on assigned areas and equipment. Ensure appropriate reviews are completed on assigned work. Lead and apply Process Automation Standards compliance and safety audits
  • Improve plant operation and performance through Process Automation concepts and through application of improvement methodologies (e.g. PAPLUS, Six Sigma) Ability to lead 6 Sigma Green Belt Projects or Black Belt Projects
  • Perform Process Control Lead role on small to medium capital projects
  • Documented role and participation on multiple-function teams. Negotiating skills to resolve issues successfully to a win-win solution. Effectively resolve conflicts in area of responsibility
  • Masters Degree in Engineering disciplines preferably Chemical Engineering, Electrical Engineering or Industrial Automation
  • Recently graduated or up to 4 years of experience within Production and/or Engineering
  • Good technical (process engineering) skill-set Innovative and open-minded in a life long learning environment
40

Process Control Engineer Resume Examples & Samples

  • Comply with all federal, state, and local environmental & health and safety regulations and company policies
  • Ensure the effective utilization of up to 250,000 troy ounces of precious metal / year
  • Support the implementation of new technologies through new procedures and training of new or existing personnel
  • Interact with the Maintenance, Batching, Quality, Process Engineering, and Automation teams in solving process / equipment problems and ensures the proper operation of all equipment on the production lines
  • Lead the efforts to optimize the process parameters in order to improve cycle times (efficiency), minimize rejects (LTY), avoid waste and reduce downtime
  • Provide weekly / monthly reports on specific operating results, and suggest methods for improvement via procedural change, or initiation of capital project requests
  • Work independently on assigned project work, as well as supporting the capital plan of the facility
  • Participate on and possibly lead varied Lean Manufacturing teams such as Kaizen or 5S
  • Follow and maintain all the documentation associated with his/her activities as defined in the Quality Management System
  • B.S. in Engineering recommended. An equivalent combination of education and experience may be considered
  • Solid problem solving abilities. Self-motivated with the ability to work on an independent basis
  • Strong working knowledge of MS Office Products
41

Level Process Control Engineer Resume Examples & Samples

  • Troubleshoot and maintain existing critical process control systems utilizing PLCs, HMIs and other intelligent electronic devices
  • Design, develop, and implement upgrades/enhancements to existing critical process control systems. This will involve either in-house development or providing assistance to vendors
  • Learn and understand the technology involved in cold rolling and coating sheet steel and apply appropriate solutions to maximize operating efficiencies
  • Work with personnel from varied disciplines in a manufacturing environment toward continual improvement in production capabilities
  • Analyze manufacturing process improvement requests and design technical solutions (hardware and software)
  • Code, test and implement applications / systems. Train users. Provide detailed documentation for audit purposes
  • Support critical production systems by detecting, troubleshooting, and preventing problems in the automation systems. Maximize operating efficiencies with minimal process interruption
  • Coordinate both design and development efforts utilizing project management skills
  • Off-hours, on-call response to high-priority issues is expected. Occasional after hours commissioning of new code or systems is required
  • Strong verbal communication, written communication and listening skills
  • Project Management and Planning
  • Industrial/Manufacturing experience preferred. Steel industry experience a plus
  • Solid math background
42

Senior Process Control Engineer Resume Examples & Samples

  • Maintain integrity and performance of systems, process controls, plant historian and networks
  • Provide direct hands-on on-call support on rotating 24x7 basis
  • Respond to calls for control system hardware malfunctions and repair those malfunctions, including control system processors, control system i/o sub systems and Human Machine Interface (HMI) systems
  • Respond to calls for control system software problems and repair those problems including loop configuration, graphics configuration, and timing issues
  • Respond to calls for problems calibrating or setting up field instruments, valves and motors
  • Respond to calls for network infrastructure problems and repair those problems, including problems with switches, fiber optic converters, cabling and power distribution
  • Direct the efforts of other engineers, sub-contractors, bargaining unit personnel and temporary workers to accomplish the necessary control systems work
  • Purchase required equipment
  • Develop implementation plans for installation of equipment
  • Monitor vendor and employee implementation
  • Design, implement and/or program DCS/PLC and other control systems
  • Develop and implement new additions or enhancements to process control systems within systems standards
  • Add loops for new instruments in Experion programming systems
  • Experience in TDC 3000 strongly preferred
  • Add new loops and make modifications in Honeywell systems
  • Add and modify PLC ladder logic for Allen Bradley systems
  • Configure OPC servers for cross system communication
  • Design and implement security systems
  • Solicit proposals for upgrades or migrations from out of date or poorly functioning systems
  • Perform system administrator functions on MS Windows, PI, VMS and other control operating systems, providing security protection procedures updates and backup of software and data as required
  • Demonstrated ability to network systems
  • Backup Honeywell and other pertinent databases and verify restore
  • Develops standards and procedures to perform various functions on systems and review work of engineers, vendors and contractors for compliance with and adherence to standards
  • Develop interlock standards
  • Train others in proper, effective use, maintenance, and troubleshooting of systems and networks
  • Determine and attend relevant training to advance personal knowledge in subject areas to benefit process control and optimization
  • Bachelor’s degree in chemical or electrical engineering or a related field in engineering is required
  • Minimum 10 year relevant process control systems experience
  • Minimum 5 years operational experience with data communication protocols, including security, networking, resource management, capacity planning, monitoring and performance
  • Proficient in Microsoft Office Word and Excel
  • Demonstrated ability to effectively work with vendors, managers and production employees to achieve goals
  • Capable of managing Process Safety Management programs
  • Knowledgeable with maintenance best practices (vibration analysis, oil analysis, etc.) preferred
  • Must be capable of understanding and troubleshooting complex industrial systems and equipment
  • Understanding of LEAN manufacturing and Continuous Improvement (CI) concepts preferred
43

Process Control Engineer Resume Examples & Samples

  • Develop and maintain Process Control infrastructure for the refinery
  • Provide daily troubleshooting of Process Control issues for the refinery
  • PID Loop Tuning
  • Improve existing control schemes
  • Maintain Microsoft HMI network
  • Develop and maintain the Process Control GUI diagrams
  • Interface with operations, maintenance, and engineering to ensure system accurately represents field processes and equipment
  • Review and provide strategic development of new technologies for the refinery to improve efficiency, reliability, and performance
  • Manage external resources as needed
  • Interface with Process Control System vendor to ensure reliable system performance
  • Perform project engineering where required
  • Provide project management of Process Control projects
  • Provide project management of Process Control/SIS/Electrical projects
  • Develop Instrumentation specifications for new instruments
  • Programming experience with DCS systems, ABB Infi90 and 800xa preferred
  • Safety Systems experience preferred
  • Strong Microsoft Network knowledge and experience
  • Strong interpersonal & teamwork skills
44

Process Control Engineer Resume Examples & Samples

  • At least five (10) years of experience in a similar role (distributed control system, PLC, instrumentation, safety instrument system)
  • Experience in business case development and working in a large project process environment is considered a strong asset
  • Proficient in distributed control system configuration and control loop tuning
45

Process Control Engineer Resume Examples & Samples

  • Scheduling and overseeing system maintenance by Contractors
  • Assigning and maintaining documentation around I/O connections and interfaces
  • Maintains necessary system back-ups and documentation
  • Lead on-site programmer for Delta V execution of recipes
  • Oversees and trains Operating Engineers in the management of Process Control Alarms and Control System Functions
  • Interacts with Maintenance and Operations teams to support troubleshooting of failures indicated in Delta V
  • Able to learn and understand current process executions and propose paths for automation (recipes) and then lead implementation and start-up
  • This includes development of necessary recipes to support the introduction of New Products into the manufacturing equipment
  • Together with Operations Engineers, able to review existing sequential programming (recipes) and modify or improve for optimization of yield / cycle time or reduce nuisance interruptions / program stalling
  • Leads process control improvement projects including schedule, budget, testing requirements (Factory Acceptance Test (FAT), Site Acceptance Test (SAT)) and start-up including required documentation and approvals
  • Supports the on-going APACs migration into the Delta V system in the planning, execution, start-up and commissioning activities
  • Works with Maintenance department on implementation of Emerson AMS system for troubleshooting and supports accomplishment of Preventative Maintenance of Delta V Control System elements
  • Lead administrator for site’s OSI/ PI historian system. Responsible for maintenance of the PI system as well as upgrades and modifications. Together with Operations Engineers and Operating department establishes process work books and brings additional discrete signals from historical Moore (Siemens) APACs system into PI historian
  • Direct experience in Chemical Plant Operations (broad based experience interacting with production, engineering and maintenance is preferred)
  • A local new grad or an individual with a couple years experience from Chemical Engineering who is computer savy or an experienced Chemical or Electrical Engineer with DeltaV and Chemical Plant experience
  • Knowledge and experience directly in the use of Emerson Delta V process control systems in a batch and/or continuous environment is preferred
46

Process Control Engineer Resume Examples & Samples

  • Primary responsibilities for PLC controls and associated equipment at multiple PPG locations
  • Supervise (indirectly) Sr. Process Controls Specialists and P&M workforce supporting PLC controls and associated equipment across the network
  • Responsible for the development of network training packages and training of network P&M workforce to improve/enhance/develop automation control capabilities
  • Information gathering through internal and external sources, purchasing, planning, and supervision of instrumentation and electrical projects, repairs, troubleshooting and guidance to other facilities programming and process control issues
  • Continuous improvement of the plant's automated programming to achieve safety objectives, reduce cycle times and improve throughput and quality
  • Maintenance and support of main power feed and auxiliary power generation
  • Coordinate with contractors involving new equipment installations or other plant / equipment upgrades to ensure successful project completion, programming and integration outcomes
  • Good working knowledge of computer systems (including Allen Bradley process control programming) and capable of using Microsoft Access, Excel, Auto CAD,SCADA, HMI, LANS and computer networks, mass flow meter programming and troubleshooting, National Electrical Codes, electrical systems, process instrumentation, and computer programming
  • 4 years' Engineering degree, Electrical preferred
47

Process Control Engineer Resume Examples & Samples

  • 5 or more years of professional experience working with PLC's to include troubleshooting, modifications and additions
  • Hands on programming experience and hardware management in industrial process control platforms and networks
  • Experience working with DCS and Delta-V platforms
48

Process Control Engineer Resume Examples & Samples

  • Lead and support system lifecycle planning & DCS Upgrade studies
  • Lead technical execution of medium to large sized DCS projects including: design, installation, testing, systems commissioning and operational acceptance
  • Development and implementation of factory acceptance test (FAT), software acceptance test (SAT) and customer acceptance test (CAT) testing strategies
  • Develop and execute regulatory, supervisory, advanced control and optimization schemes
  • Work closely with Operations to analyze and reduce unnecessary alarms
  • Analyze and drive improvements to DCS interlocking strategies
  • Identify opportunities to optimize system performance, and develop process control projects to exploit these opportunities
  • Analyze and lead mitigation of potential control system risks including such as system security and network management
  • Develop recommendations for instrumentation upgrades to improve plant EHS and Stability performance
  • Develop and provide training to improve operator and engineering knowledge of interlock actions
  • Lead the Management of Change (MOC) process for various control related projects
  • Lead and support control system related incident investigations
  • Understand Safety Instrumented Systems (SIS) standards and implement related projects
  • Obtain stakeholder buy-in and P&E project justification
  • Support operations as a technical resource during abnormal conditions
  • Develop and improve site control system related procedures, policies, and standards
  • Coach, guide, and train PA technicians, and operations to attain proficiency in the use of control system technology and equipment
  • BS Degree in Chemical/Electrical Engineering or 15+ years’ experience in related field
  • 10+ years’ automation experience in a chemical/petrochemical industry preferred
  • 7+ in DCS project lead positions
  • Recent experience in regulatory and advanced process control methods
  • Knowledge of chemical manufacturing process control and field instrumentation
  • Knowledge of process control such as MPC, Brainwave, Logmate, Expertune, etc
  • Willingness to attend training courses as required
  • Computer proficiency (Excel, Access, SQL, Oracle, Visual Basic, C++ etc)
49

Process Control Engineer Resume Examples & Samples

  • Manages and maintains plant process control system; understands all applicable process technology, equipment, unit operations, and control technology
  • Leads advanced troubleshooting, conducts root-cause analysis, and implements corrective actions
  • Define and scope out instrument/controls requirements; establish control system design criteria based on engineering analysis and evaluation
  • Implements control system improvements that ensure manufacturing, construction, installation and operational testing conform to functional specifications, regulatory safety standards and user requirements
  • Familiar with programing PLC, Wonderware and RSView changes and reading ladder logic
  • Develops and maintains PM and PdM programs for process control systems equipment
  • Provides automation system design including power distribution, equipment specification, and instrumentation
  • Reviews control system spare parts inventory to cost effectively minimize equipment down-time/ensure high plant availability
  • Provides annual budget input to the Maintenance Manager
  • Manages all plant process control projects and start up activities, including tuning of control loops
  • Lead or participates in Process Hazard Analyses, Management of Change, Pre Startup Safety Reviews, and Incident Investigations
  • Orders parts and materials within SAP and communicates with vendor technical representatives
  • Supervises outside contractor/technicians performing control system repairs/upgrades
  • Ensures contractors work safely and adhere to safety regulations and procedures
  • Provides skills and knowledge in Statistical Process Control (SPC) technology to maximize plant asset utilization and produce low cost, quality products
  • Initiates changes to operating procedures; ensure changes are valid and up-to-date
  • BS in Electrical Engineering preferred or Mechanical Engineering
  • 5 years of experience in manufacturing environment; chemical and controls preferred
  • Experience with Allen Bradley controls/programs, AC and DC drives; other industrial control components and devices
  • Experience programming and troubleshooting Rockwell Automation based PLCs with RSLogix 5000 software
  • Proficient technical skills including ability to utilize electrical meters, calibration devices and other electrical monitoring and troubleshooting tools; ability to read and understand electrical diagrams and drawings
  • Familiarity with flow meters, RTD’s, pressure, Ultrasonic and radar level instruments
  • Excellent organizational, communication and project management skills
  • Green Belt/Black Belt trained in utilizing statistical tools
  • Strong Proficiency in MS Office; SAP knowledge preferred
50

Senior Process Control Engineer Resume Examples & Samples

  • 7 – 10 years experience in a process control function
  • Automation support of Bioreactors, Centrifuges, Autoclaves, Glass washers, UF skids, Chromatography skids, Air Handling Units, WFI stills, Chillers, Reverse Osmosis skids etc
  • Engineer solutions and manage projects involving retrofits, optimization and acquisition of process systems
  • Manage several projects simultaneously to quality, budget and schedule constraints
  • Support system life-cycle documentation for automated control systems, such as, Functional Requirements Specification (FRS), System Detailed Design Specification (SDDS) and control wiring diagrams)
  • Develop engineering specifications, policies and procedures
  • Trained as an L1 Auditor and participate in >25% of department’s L1 Inspections
  • Creates and implements corporate (across all campuses) engineering policies, procedures, guidelines and SOP’s
  • Maintain and document all cGMP equipment/system modifications and upgrades through approved change control methods
51

Process Control Engineer Resume Examples & Samples

  • Demonstrates role model behavior to support diversity, leadership, teamwork and customer focus. Creates and promotes an environment of trust and teamwork through actions and own behaviors. Facilitates dialogue and possesses strong listening skills
  • Self-motivated with the ability to initiate and adapt new ideas. Able to work without supervision. Able to proactively champion technical issues and follow them through
  • Good written and oral communication skills. Strong ability to work well with other plant groups in cross-functional teams. Ability to help teach/mentor others
  • Effectively interface with operators, mechanics, supervisors, construction contractors and management to complete projects on time and on budget to meet business objectives. Ability to seek out customer’s needs and prioritize own work accordingly
  • Assess new instrumentation and control technologies and to determine the right opportunities for their application
  • Troubleshoot instrumentation/process problems and issues, develop alternatives; propose and implement solutions for long term reliability
  • Carry out various studies to improve process efficiency, reliability and economics
  • Provide engineering analysis and evaluation of process control and instrumentation projects. Responsible for design, management and execution of process control projects
  • Ensure application of suitable industry and company codes and standards in selection, construction and usage of process control system
  • Maintain and perform economic evaluation of APC strategies throughout the refinery
  • 3 years of experience (process controls, process engineering, or refining)
  • Engineering degree
  • Technical background or demonstrated strong technical aptitude with the ability to understand and retain complex technical information
  • Distributed Control Systems (DCSs), preferably Honeywell, TPS, Yokogawa, and CentumVP
  • Understanding of Advanced Process Control (APC) theory and multivariable controls
  • Experience and knowledge with server setup and maintenance including software upgrades and security settings
  • Experience working with facility operations personnel, particularly console operators
52

Process Control Engineer Resume Examples & Samples

  • The position requires a strong team player, someone who is self-motivating with a positive “can do” attitude
  • Specific duties include design and implementation of process control configurations, tuning control loops, troubleshooting control opportunities and related process control engineer/specialist functions in the DCS and in safety instrumented systems
  • Abilities to multi-tasks and communicate technical concepts and solutions effectively and at a high level
  • Knowledge of Networking, virtualization and MS security is a plus. Knowledge of instrumentation installation, specification sheets, calibration, calculations and configurationChampion projects, and programs that support refinery vision
  • Ensure process safety, safety, and environmental compliance by supporting process hazard analysis, incident investigations, procedure development, management of change, alarm management, pressure protection management, and providing technical assistance for work scope development, assessment of process impacts on equipment, and environmental reviews
  • Provide process control technical assistance to process operations for solving operating problems, optimizing, and improving production planning
  • Support turnaround and unit shutdown planning and execution through participation in scope development, providing justification for work items, and providing technical support outage timeframe
  • Support capital project development, define project scopes, complete project estimates, and support design and construction
  • Review projects for technical accuracy and clarity and deliver presentations as required to support project updates, justification, and explanation
  • Bachelor’s degree in Chemical Engineering, Electrical Engineering, Controls Engineering or related technical field or equivalent specific process control specialist experience in a plant environment
  • Three (3) or more years of experience in engineering or process control systems working in a chemical or refining plant environment
  • Understanding of alarm management principles
  • Demonstrated technical experience with process control project execution
  • Knowledge of Delta V, Honeywell or other DCS platforms
  • Experience implementing traditional DCS projects and conversions both DCS and SIS
  • High level of understanding of and experience with process control systems including safety instrumented systems, DCS, PLC’s and process control networks
  • Knowledgeable of Advanced Process Control applications
  • Demonstrate practical application of engineering, and mathematical principles to refinery or chemical processes and unit operations
  • Ability to effectively use structured approaches in problem solving and troubleshooting
  • Capability of producing results in both a team and individual environment
  • Demonstrate passion and tenacity for improvement of self, others, and refinery performance
  • Exhibits a working knowledge of policies, procedures, and applicable regulations
  • Advanced Computer skills: ability to access, navigate, learn, and use application software such as Microsoft Office, Excel, data acquisition/historian programs, alarm management, and quality control lab systems. Solid verbal and written communication and technical writing skills
  • Ability to anticipate and adapt to dynamic situations
53

Process Control Engineer Resume Examples & Samples

  • A minimum of 2 plus years of relevant experience in industrial process control or process engineering
  • Familiarity of control system engineering functions (preferably Honeywell TDC3000 and Experion: CL, point configuration and database, schematic building, HPM, C300, etc)
  • An understanding of process dynamics, control engineering principles, and practical operating knowledge
54

Process Control Engineer Resume Examples & Samples

  • Two years experience in operating systems, software design, programming concepts, Microsoft Office, and C, Java or C#
  • Experience in process control systems with a mix of Windows, Linux and OpenVMS operating systems; Oracle and MS SQL Server databases; and OSISoft’s PI data historian
  • Experience with HMIs, graphical user interfaces
  • Knowledge and solid understanding of SCADA systems
  • Computer hardware, electronic peripherals and networks
  • Microsoft Office, IBM Cognos skills desired Support the critical steel making operations at Great Lakes Works by ensuring that process control systems are highly available and error resistant, resulting in zero delay minutes in Steel Rolling and Finishing operations
  • Identify, participate in, and / or lead high impact process control projects that result in improvements to safety, quality, production yield and / or financial benefits
  • Collaborate closely with Corporate Research & Technology, Engineering, and Plant Operations Leadership to define process control strategy and develop solutions
  • Partner with plant operations and global peer leaders to develop, support, and champion the application of process and process control best practices
  • Work closely with operations teams to understand requirements and identify improvement opportunities; translate into project or minor enhancement specifications, complete with work estimates and forecasted benefits
  • Develop and maintain mathematical models, reporting, screen design, and web page development
  • Support production servers, applications, SCADA, and server network communications
55

Process Control Engineer Resume Examples & Samples

  • Troubleshoot controls problems through tuning and implementation of basic or advanced control strategies
  • Participate on project teams as the lead process control engineer and provide technical support in developing new control strategies and developing technical specifications for new advanced process control installations
  • Own daily responsibilities include control system programming, including base logic, graphics, and batch programming
  • Lead life-cycle strategy/planning efforts for site control systems
  • Lead training efforts for site automation
  • Work closely with Operations to execute programming modifications to de-bottleneck equipment and improve plant performance and reliability
  • Lead annual functional certification of site automated interlock checkout
  • Utilize technical background and troubleshooting techniques to improve processes and product quality
  • Ensure plant changes or modifications are captured and documented as part of the "Management of Change". Provide Technical support for risk assessments on Management of Changes
  • Fulfill the expectation of providing solutions to on-call problems
  • Serve as Officer of Automation Security
56

Process Control Engineer Resume Examples & Samples

  • Utilize modern process control theory to implement new process control systems on existing processes
  • Designs and programs changes to existing process control systems based on prioritized work order requests
  • During project design, assists with coordinating the development of control logic and system configuration between the Operating Department and control system suppliers. May participate in factory checkout of equipment prior to delivery to assure that these needs and the functional specification are met
  • Utilize process engineering, process control, systems software, and electronics problem solving skills to determine solutions which will improve system performance and economic return
  • Evaluate the performance of process control systems utilizing quality and cost data to assure that the systems produce the expected results
  • Writes operator training manuals and assists with operator training classes on new or existing control systems
  • Works closely with Operations and Engineering personnel to develop job scopes. Writes functional specifications within the bounds of this scope for vendor use in quotation
  • Maintains a strong emphasis on process improvement projects -- customer focused innovations, cost saving improvements, process optimization, etc
  • Utilizes a proactive approach and project skills to develop solutions to short and long term issues
  • Works directly with operations and maintenance personnel to identify, manage and prioritize the workload
  • Designs and implements control system logic based on process knowledge and requirements based on safety, environmental integrity, operational need, and maintenance requirements that provide clearly defined benefits
  • Works closely with maintenance and operations to identify and resolve issues
  • Assists in the development of I/E Mechanic competencies with PLC's, DCS, and process management systems. Improve both their understanding and troubleshooting skills
  • Provides problem solving support to operations and maintenance 24/7 through a departmental weekly rotating schedule
  • BS in Chemical, Electrical, Systems, or Pulp and Paper Engineering
  • Must have two years of experience in the Paper or allied process industries. Mill experience or extensive field experience is essential with demonstrated maturity, integrity, and people skills reflected by prior accomplishments
  • Must have experience with computer technology such as Microsoft or UNIX based systems
  • Experience with Foxboro IA DCS and Allen-Bradley PLCs or any other modern process control system is a plus
  • Must have ability to write reports and business correspondence
57

Process Control Engineer Resume Examples & Samples

  • Collaboratively provide engineering and technical support to Maintenance and Operations to include process improvement, problem solving, and troubleshooting of process loops, processors, controls, and equipment
  • Manage and/or provide engineering support for replacement and improvement projects, funded by both capital and maintenance resources
  • Collaboratively support Reliability Centered Maintenance goals and functions to include planning, Root Cause Analysis, identification, generation, and completion of practical fiscally sound solutions, and mitigation of recurring failures
  • Position requires some scheduled weekend requirements as well as other non-traditional work hours when needed
  • Strong hardware application, programming and integration experience with the following
  • PLC, HMI, and process control systems (Delta V, Allen Bradley, Control Logix, MeasureX)
  • VFD’s (Allen Bradley series, ABB, Powerflex)
  • On-machine gauging / inspection systems (ABB, MeasureX, Cognex)
  • Individual control / monitoring devices (valves, transmitters, single loop controllers, etc.)
  • Proficient with MS Office Suite and AutoCAD to include the ability to create control system documentation and schematics and drawings to support the construction, implementation, and maintenance of systems
  • Minimum 10 years of experience in an industrial manufacturing environment required, paper mill experience preferred
  • Demonstrated leadership of projects and/or cross functional work teams
  • Demonstrated self-starter, continually seeking opportunities for improvement for both self and organization
  • Demonstrated commitment to safety to include hazard identification and mitigation, continuous improvement programs, and full understanding of applicable OSHA standards
  • Bachelor Degree in related field (Electrical Engineering preferred)
58

Senior Advanced Process Control Engineer Resume Examples & Samples

  • B.S. in Engineering and a minimum 7 years of work experience relative to advanced process control
  • 5+ years relevant work experience in a manufacturing/operating plant environment
  • Experience communicating with various levels of an organization (engineers, managers, operators, contractors)
  • Knowledge of process modeling and/or advanced process control fundamentals
  • 5+ years APC work experience in refining or petrochemicals
  • Demonstrated, strong working relationship with plant operations personnel
  • Working knowledge of AspenTech’s suite of APC software tools
  • Able to demonstrate initiative, teamwork, effectiveness, and self-confidence
  • Experience designing, implementing, and tuning advanced control applications
  • Experience with troubleshooting and resolving process control problems
  • Advanced degree in Chemical Engineering
  • Experience managing large capital controls projects
59

Process Control Engineer Resume Examples & Samples

  • Provide Automation Helpdesk support, un-assisted, in a highly automated, manufacturing environment to enable production to achieve its production targets, to appropriate KORE quality, safety and environmental standards
  • Develop, test and implement robust technical solutions for recurring or significant downtime issues
  • Development of proactive Engineering solutions
  • Develop capital submissions on a rolling basis for automation obsolescence and improvement projects
  • Develop comprehensive obsolescence profiles for hardware and software systems for 5, 10, 15 year time horizons
  • Rockwell controllers - ControlLogix 5000, SLC 500 & PLC5 programming
  • Knowledge of RSNetworks – ControlNet and DeviceNet
  • Experience of Wonderware InTouch SCADA configurations
  • Electrical & Instrumentation expertise
  • Knowledge of recipe and Rockwell FT Batch software
  • Knowledge / background in VB, C# and SQL is an advantage
  • A minimum of 3 years systems support experience
  • Demonstrated experience of delivering enhancements to systems
60

Process Control Engineer Resume Examples & Samples

  • Interacts with vendors, support specialist, and technical end users. Monitors systems and performs the necessary activities to respond to or resolve issues
  • Participates in the evaluation and integration of new systems, operations, and products. Assists in testing new or revised software, hardware, and/or infrastructure; supports version control during testing
  • Participates in Green Belt training and supports LEAN and continuous improvement projects assigned by Manager. Leads ideation process and facilitates other Team initiatives focused on project implementation, evaluation, and implementation
  • Utilizes technical knowledge support daily operations and to advise management team on optimization opportunities in shift performance, profitability, quality, and equipment reliability
  • Supports Manager in developing, coordinating and implementing capital authorities and job sheet requests. Assist with the planning and implementation of non-routine maintenance, infrastructure, and capital improvement plans for the operation
  • Bachelors degree in Computer Science or related field
  • Solid analytical, problem solving and communication skills. Strong interpersonal skills and Customer Service focused
  • Experienced with PC hardware (desktop/laptop) component installation and disciplined troubleshooting techniques
  • Familiarity with PLC and programming. Able to use Visual Basic and perform coding
  • Able to respond to callouts and provide after hours support, as needed
61

Senior Process Control Engineer Resume Examples & Samples

  • Lead the deployment of process control technologies at Cargill sites. Identify new opportunities for process improvement by analyzing production data and developing process control strategies aligned with business objectives. Coordinate process control technology and best practice development with R&D and Plant Operations groups. Validate performance of control strategies and determine value created. Communicate control technology objectives, achievements and payback. Assist in developing solutions for real-time plant monitoring
  • Provide process control and other engineering expertise within Cargill productivity projects related to yield improvement, throughput, down-time reduction, product quality, energy reduction, minimization of operator intervention and variable cost reduction
  • Interact with Engineering R&D subject matter experts, BU Process Improvement Groups, and Operations Teams to drive successful implementation of projects and development of new projects
  • Provide timely communication to key stakeholders (operations, business leadership, technology, and engineering) on project performance and technology efforts
  • Perform miscellaneous job-related duties as required
  • Bachelor's Degree in Chemical Engineering or Mechanical Engineering or related engineering degree and typically 5 years’ experience in process control
  • Demonstrated proficiency in deploying complex process control systems
  • Minimum 5 years of experience in a chemical or food manufacturing environment or process development environment
  • Ability to build relationships and apply influencing skills with a diverse array of both technical and non-technical people
  • Willingness to travel up to 40% of the time
62

Process Control Engineer Resume Examples & Samples

  • Understanding of each production area’s system requirements and the ability to provide insight into how to best execute proposed changes given equipment and process constraints
  • Understanding of Recipe Management Database (RMD) and PFS for semiconductor manufacturing facilities
  • Understanding of global production flow conversion process and the best known methods for implementation of change
  • Understanding of Manufacturing Execution Systems, PFS, Data Collection Design, Engineering Change Notice, Global Conversion Process, and RMD
  • Understanding of configuration of maintenance schedules, data collection, and reporting in Equipment Tracking Interface
  • Demonstrate practical application of computer knowledge used for documentation and data analysis
  • Demonstrate practical application of Change Management methodologies and best practices
  • Resume and/or cover letter must reflect each requirement above or it will be rejected. Upon hire, all applicants will be subject to drug testing/screening and background checks
63

Process Control Engineer Resume Examples & Samples

  • Bachelor’s degree in an Engineering discipline with 2+ Years’ experience within Process Control Systems
  • Prior Experience with Honeywell Experion is highly desired
  • Demonstrated Configuration/Programming experience using Honeywell TDC3000, Honeywell Experion, Rockwell PLC, or Modicon PLC
  • Demonstrated ability to work effectively with individuals at all levels of our organization is desired
64

Senior Process Control Engineer Resume Examples & Samples

  • Provide software and hardware support. This will include, but not limited to
  • Follow Safe Systems of Work for daily activities, providing the highest HSEQ standards
  • Maintain and wherever possible improve the performance of the computer systems. Ensure that the changes are implemented within agreed timescales and meet the agreed performance parameters
  • Devise and implement control strategies to overcome production bottlenecks identified by Production Management
  • Ensure system repairs, temporary and permanent modifications, and improvements are implemented in a safe and secure manner
  • Manage the interface between engineering, production and process control systems and have a thorough appreciation of each
  • Diagnose process control problems and provide solutions
  • To interface with plant and site engineering functions in compliance with engineering standards. Provide technical expertise to ensure that instrument application, design and operation is compatible with process control system requirements
  • Prepare and if appropriate deliver process control system training/appreciation packages
  • Agree, scope then manage specific projects through to complete, timely and cost effective conclusions, for maximum area and business benefit
  • Pro-actively working with EDO teams, to assist with the co-ordination and execution of projects effectively to minimise impact on production assets
  • To provide support to the Project Engineers and Change Engineers
  • Manage development of PCS designs that satisfies project and site requirements
  • To provide visible support during commissioning and after to the project and production assets
  • Relevant engineering design experience in a similar role
  • Minimum HNC in an appropriate technical discipline
  • Understand HSEQ Standards & requirements and their application, through safe systems of work, to facilitate working on a Top Tier COMAH site
  • An in depth knowledge of the relevant engineering systems, equipment & procedures
  • Chemical Batch Unit Operations
  • Real Time Computing
  • Process Control & Protection
  • Control Engineering experience using Siemens PCS7 and Allen Bradley control systems
  • Control Engineering experience of Batch Process Automation
  • Translate Process Engineering requirements into software code
  • Directs preparation of appropriate documentation for assigned projects
  • Participates in defining engineering approaches, and in planning and scheduling work
  • Aptitude to develop, follow & continuously improve guidelines, procedures and processes
  • Ability to liaise with technical staff at all levels and across all functional areas
  • High Standards of work with attention to detail
  • Strong organisational skills with ability to plan, schedule and co-ordinate work
  • Demonstrate capability to work effectively on their own or within a cross functional team
  • Be a self-starter and have a pro-active approach
  • Effective communication at all levels with good interpersonal skills
  • Good at problem solving
  • Potential to progress by demonstrating the values of the Syngenta leadership model, in particular
  • Communicates with impact - Gains commitment of individuals and stakeholders in a compelling way
  • Focuses on customers – Delivery through dedication, meeting the expectations and requirements of the manufacturing team
  • Collaborates effectively across organisational and functional boundaries, leveraging diversity
65

Process Control Engineer Resume Examples & Samples

  • 1 – 3 years experience at an industrial manufacturing setting
  • Automation support of Bioreactors, Centrifuges, Autoclaves, Glass washers, Filtration, Chromatography, Air Handling Units, Pure Water skids, Chillers, etc
  • Manage several small to medium projects simultaneously to quality, budget and schedule constraints
  • Assist in resolving technical issues with automation problems and support investigation as required Provide system administration duties for automated systems
  • Work with other manufacturing support groups to implement and maintain automation systems, execute projects and communicate the status to operations
  • Abide by and Update engineering specifications, policies and procedures
  • Participate in site and department Audits, Inspections, and PMs
66

Senior Process Control Engineer Resume Examples & Samples

  • A BS degree in Chemical, Mechanical or Electrical Engineering is preferred
  • Internal CDP roll-offs must have completed at least one process controls CDP rotation or have some experience with industrial process controls and/or HyCO process
  • Consideration will be given to all internal candidates with process control backgrounds regardless of years of service
  • External candidates with a minimum of three years in a directly related controls position preferred
  • Ideal candidates will have a hands-on knowledge of control systems (DCS/PLC). Emphasis will be placed on skills related to ABB/Bailey Harmony, Siemens APACS, Siemens PC7, GE Mark V control systems
  • Applicable knowledge of instrumentation; including valves and instruments preferred
  • Proficiency and experience with concepts related to level, temperature, pressure and flow measurement is preferred
  • A fundamental understanding of computer networks is desirable
  • Candidates should also possess demonstrated troubleshooting and problem-solving skills, an ability to think logically and systematically, strong interpersonal and communication skills and to be able to work well under pressure
  • Industrial process knowledge relating to HyCO plant operations and safety systems is a plus
  • Skills related to outage planning, organization and communication are highly desirable
67

Process Control Engineer Resume Examples & Samples

  • Automation support of Bioreactors, Centrifuges, Autoclaves, Glass washers, Filtration skids, Chromatography skids, Air Handling Units, Chillers, Pure Water System skids etc
  • Team member supporting Sr. Engineers with capital and improvement projects
  • Assist in resolving technical issues with automation problems and support investigation as required
  • Provide system administration duties for automated systems
  • Update engineering specifications, policies and procedures
  • Participate in department and site audits and inspections and PM routines
68

Senior Project Instrumental & Process Control Engineer Resume Examples & Samples

  • Accountable for quality and completeness of engineering functional deliverables in accordance with business objectives and Chemours Values
  • Review the basic data/engagement package in detail for format and completeness to ensure technical and operations input is adequate to develop required project deliverables. Estimates and controls budgets for functional resources in collaboration with Project Manager. Coordinates work assignments among functional resources to drive productivity and cost effectiveness. Stays connected with a flexible, broad-ranging pool of global resources; able to make sound staffing adjustments to meet workload demand swings
  • Responsible for developing a function resource leveraging strategy and following it through entire E2E Project Process
  • Responsible to ensure that a Chemours / contractor functional estimate and schedule is completed. Accountable to oversee control of approved functional budget and schedule
  • Ensures alignment with and implementation of business Project Export Control and Trade Secrets plan
  • Participates actively in project change management to insure functional team members are in full compliance with project control procedures
  • Supports Sourcing to develop/access qualified vendor’s lists, procurement plans, and MRO supply strategies consistent with MIQA goals. Brings knowledge of Global Competitive Sourcing and external-to-Chemours practices to bear in driving facility competitiveness
  • Responsible for developing an early FEL milestone functional schedule to provide foundation for life of project and oversight of contractor performance against E2E schedule plan, providing updated input to integrated project schedule, monitoring accuracy, and communicating/networking effectively to resolve any areas of concern in a timely way
  • Works closely with plant operations and maintenance resources to include their input in the FEL process. Provide oversight for continued collaboration between contractor and site to ensure safe, smooth, and cost effective translation of new assets into ongoing production mode
  • Responsible for supporting Regional Engineering Office leadership in planning and balancing functional resources across multiple projects to avoid under- or over-utilization of staff
  • Industrial process control system specification, design, configuration and troubleshooting. Prefer experience with Rockwell PLC’s , Honeywell and/or ABB DCS
  • Ability to develop and understand DCS IO diagrams, P&ID’s and electrical schematics
  • Process instrumentation operation and specification
  • Low voltage motor control including and fixed and variable speed operation. Able to understand motor schematic drawings
  • Safety Instrumented Systems design, specification and operation
  • System integration, industrial networking and security
69

Jvco Process Control Engineer Resume Examples & Samples

  • The person in this position will be mainly responsible for the plant instrumentation and control system troubleshooting, plant projects and continuous improvement support including reliability and productivity
  • This person is also responsible for the plant support of the Process Automation System (PAS) with respect to some programming skills, preventive maintenance, plant shutdown circuit revalidation and legacy control system upgrade
  • Primary routine duties involve providing day-to-day tech support to JVCo plants in two major technical disciplines – controls and instrumentation —and also include participation in new units startup and commissioning, installing, and maintaining controls systems
  • Also facilitates implementation in the JVCo plants of “best practices” and RCA in the controls and instrumentation disciplines—and participates in generating RCA investigation report and best practices for JVCo Shell Gasification and Purification process plants in the controls and instrumentation areas
  • Emphasis placed on safety, team work
  • This position is also responsible for helping to implement Critical Safety Circuit (CSS) revalidation work, eMOC and spare parts strategy in the plant
  • This position is also responsible for helping to train JVCo local controls/instrumentation engineering technical personnel in our plant maintenance organization and our JV/Subs
  • A strong background in control and instrumentation, including valves, transmitters, controllers and logic configuration is a desired
  • Proficiency with methods of level, temperature, pressure and flow measurement is required, as well as knowledge relating to process control, and safety systems
  • Skills related to legacy control system upgrade planning, implementation and communications within our organizations are highly desirable
70

Associate Process Control Engineer Resume Examples & Samples

  • Provide support for Honeywell TDC3000 and Experion, such as backup/recovery plans, hardware maintenance, operator graphics and point configuration
  • Provide administrative support of PCN network such as Domain Accounts and switch configuration
  • Provide support for Marketing Terminal Control systems to include (software, hardware, metering devices and instrumentation)
  • Provide support for systems integrations and projects
  • Provide general support for plant instrumentation and control systems
  • Provide programming and hardware support for plant programmable logic controllers
  • Provide programming and hardware support for plant safety shutdown systems (Triconex, Allen Bradley)
  • Assist other departments and teams to meet their goals and work processes
  • Work with Process Control Engineers on day to day Refinery issues and long term projects
  • Support advanced controls
  • Support off-hours duties like plant shutdowns and routine 24 hour on-call support
  • Performs other related duties as assigned or requested
  • A background in oil refinery processes and electronics is preferred
  • Knowledge of Honeywell control systems and understanding of control and process interactions
  • Knowledge in Allen Bradley PLCs, Cisco Networks, and SQL server databases maintenance
  • Microsoft Windows troubleshooting and maintenance. Microsoft Domain administration, group policy, user permissions and security profile enforcement
  • Ability to operate computer systems programmed with control software to record, store and analyze information
  • Working experience in programming computers and programmable logic controllers
  • Must have basic understanding of how equipment functions in the field and overall plant operation are required
  • Advanced mathematical skill to calculate and interpret data using percentages, ratios, averages, and medians
  • Written communication skill to compose correspondence, reports, and proposals
  • Oral communication skill to communicate with customers, co-workers, and business contacts in a courteous and professional manner. Ability to make presentations outside work group
  • Interpersonal communication skill to work effectively with others in order to coordinate activities and arrive at mutual decisions
  • Ability to effectively present information and respond to questions from groups or managers, customers, and the general public
  • Ability to interpret a variety of instructions furnished in written, oral, or schedule form
  • Ability to provide a high level of customer service by answering questions, providing accurate information, and responding to requests on a timely basis
  • Ability to provide support to other employees by being directly responsible for finding out what information, services, or support other employees need to do their job
  • Ability to plan and schedule activities over the course of several months, including regular review and coordination of activities required for implementation
  • Ability to work effectively with periodic supervisory guidance. General internal policies, guidelines, and procedures are utilized
71

Process Control Engineer Resume Examples & Samples

  • DCS hardware design
  • Field instrumentation design, application, and Loopsheet design
  • Field instrumentation maintenance experience
  • Non-DCS control equipment (PLC, Panel Instruments, etc.) support
  • Multivariable Model-Predictive Controller (such as DMC, RMPC, etc.)
  • Optimization
  • Dynamic Modeling
  • Emerging Technologies (Expert Systems, Neural Networks, hybrid expert systems, Equipment Health Monitoring systems, etc.)
  • Fast Prototyping and industrialization of Automation solution (in the large sense),
72

Senior Advanced Process Control Engineer Resume Examples & Samples

  • Identify cost reduction opportunities using advanced process control, system optimization, process engineering analyses, and multivariate statistical principles
  • Implement advanced control strategies using model predictive control (MPC) and Real Time Optimization (RTO) software on Praxair’s air separation, carbon dioxide or hydrogen plants
  • Interface with Global Operations and Operations Engineering support teams to maintain applications
  • Review plant operations on a regular basis to monitor plant and equipment performance
  • Accountable for overall system efficiency and champion KPIs that measure the overall "health" of the installed base of APC applications
73

Process Control Engineer Resume Examples & Samples

  • Applies Global Project Methodology (Global Project Methodology) and Process Automation Work Process Discipline
  • Ensures that the project scope is well defined and meets the business needs in a cost effective manner
  • Ensures that the process automation is safe, meets DOW LPP’s and other EH&S requirements
  • Drives project execution within their discipline
  • Provides input to project schedule and plans, then monitors progress against the plans
  • Ensure discipline design deliverables for their discipline meet the needs of the project: functions as intended, on time and within budget
  • Identifies technical problems and appropriately engages the business tech. center and SME network to resolve
  • Programming of control applications for various distributed control systems. Writing simulation applications in order to verify functionality of the control program and for training plant operators
  • Participate in project commissioning and startup activities, including tuning of control loops
  • A minimum of a Bachelor's degree in Engineering is required
  • A minimum of 3 years of experience in Chemical, Petrochemical, Gas/Oil, or related industry in a relevant role is required
  • Knowledge of programming and troubleshooting Distributed Control Systems (DCS) is required. (such as Honeywell, ABB, Fisher-Provox)
  • Working knowledge of typical plant process instrumentation is required
  • Basic or advanced knowledge of safety instrumented systems (SIS) is required
  • Excellent communication skills, organizational and work coordination skills, and interpersonal skills are critical to role success
  • Must exhibits professional behaviors and maintains high ethical standards
  • A degree discipline in Chemical Engineering is preferred
  • At least 5 years of experience in Chemical, Petrochemical, Gas/Oil, or related industry in a relevant role is preferred
74

Senior Process Control Engineer Resume Examples & Samples

  • The Sr. Process Control Engineer will support projects and operations for the Gypsum Division of Building Products
  • The Engineer will design, program, install and commission automation solutions (PLCs, HMIs, VFDs, instrumentation, software, etc.) to increase the throughput, quality and reliability of our processes
  • The Engineer will troubleshoot problems with existing equipment at the sites where necessary
  • Ensure the facility's control systems are operating reliably, efficiently, and in compliance with all electrical safety regulations
  • Recommend and implement improvements and/or modifications to equipment operation and Operator interfaces
  • Create and improve programs to manage integrity and functionality of process controls equipment
  • Develop and apply strategies to optimize on-going operations using the automation platform and in conjunction with the operating and engineering staff at sites
  • Develop and implement electrical engineering guidelines and standards
  • Design, program, modify and maintain PLC and HMI systems
  • Manage implementation of upgrades and new technology, including required documentation
  • Act as a technical resource to operations
  • Work with project teams and contractors to specify and install systems
  • Specify instruments, control equipment, and analyzers
  • Troubleshoot and develop repair strategies for new and existing plant controls equipment and field devices
  • Facilitate site implementation and execution of reliability programs for plant process controls equipment
  • Consult with facilities and ad-hoc projects on process controls equipment procurement and applications
  • A Bachelor’s Degree or higher in Electrical, Computer or Chemical Engineering, or in an associated field
  • A minimum of five (5) years of demonstrated electrical, process controls, and project management experience
  • Advanced PLC programming and HMI development skills
  • Experience with 3-phase motor controls, 480V A/C systems, and low voltage D/C systems
  • Knowledge of electrical safe work practices – NFPA 70-E Electrical Safety Standard
  • Ability to analyze and repair components using conventional and digital multimeters, voltmeters, ohmmeters, and hand tools
  • Demonstrated technical writing capabilities
  • Microsoft Windows and Office proficiency
  • Must be able and willing to work safely, and promote and enforce safe work practice
  • Able and willing to work in a manufacturing environment, including periods of time in noisy, dusty, non-air conditioned or unheated areas
  • Able and willing to travel nationally approximately 50%
  • Medium voltage power systems and distribution experience
  • Industrial electrical systems design, process controls design and implementation, electrical construction techniques
  • PLC programming (AB, Siemens), HMI Development (GE iFix), Variable Frequency Drives, Servos, and fieldbus networks (Control net, Device net, Profibus, Ethernet)
  • Ethernet networking and digital communications knowledge
  • Strong project management skills; strong analytical capabilities; proven ability to direct and track progress of projects; problem solving, organizational and communication skills
  • Ability to work effectively in a cross-functional team environment
75

Senior Process Control Engineer Resume Examples & Samples

  • 7 or more years experience in a process control or related function
  • Provide system administration duties for automated systems: Cell Culture, Bioreactors, Centrifuges, Filtration UF/DF/TF, Chromatography, CIP/SIP, Autoclaves, Building Automation, Clean Utilities, WFI generation, Chillers, RO skids, Labs
  • Manage multiple projects involving retrofits, optimization and acquisition of process systems
  • Support system life-cycle documentation for automated control systems: URS, FRS, SDDS, P&IDs, control schematics
  • Develop and update engineering specifications, policies and procedures
  • Participate in internal audits and provide support during external regulatory audits
76

Process Control Engineer Resume Examples & Samples

  • Identify, develop, and implement control strategies, instrumentation and systems to maintain and improve the operating unit(s) assigned
  • Work in project environment to identify, design and implement process controls to meet the project objectives
  • Evaluate and implement safety instrumented systems
  • Work with Process Control Specialist and Maintenance Technicians to implement and maintain control strategies, hardware and programming
  • Check the quality of contract engineering and the main automation contractor implementation of the process control design
  • Independently seeks and implements opportunities to improve performance of operating units and/or projects
  • Solve complex operational problems and/or develop complex design solutions in the assigned area
  • Evaluate options, and determine the appropriate course of action required to effectively solve a problem or develop a project
  • Develops project objectives and determines project requirements
  • Knows internal and external resources available and acts to bring in the proper level. Knows and obtains appropriate level of management support
  • Minimum of BS Degree in Engineering or equivalent experience
  • 5 years or greater relevant experience
  • Process control experience is required; experience with process control in an operating environment is beneficial
  • Project experience is beneficial
  • Process Control experience in any of the following processes is desired; ethylene, low density or linear low density polyethylene, ethylene oxide, Ziegler Alcohols, boilers or utility systems
  • Advanced control experience is beneficial
77

Process Control Engineer Resume Examples & Samples

  • Provides annual budget input to the Maintenance
  • BS in Electrical Engineering preferred or Mechanical
  • Green Belt/Black Belt trained in utilizing
78

Process Control Engineer Resume Examples & Samples

  • Maintain and modify existing process control applications and operator interfaces
  • Provide process control support during project development, installation and startup
  • MS/BS Chemical Engineering or equivalent degree
  • Knowledge of refinery, ethylene, or aromatics processing technologies
  • Demonstrated experience with regulatory and advanced controls
  • Experience with DMC or Real-Time Optimizers
  • Knowledge of Honeywell TDC or Foxboro process control systems
  • Demonstrated organizational skills, with the ability to manage multiple priorities and stakeholders
  • Excellent trouble-shooting skills
79

Senior Process Control Engineer Resume Examples & Samples

  • Bachelor of Science degree or higher degree in Chemical, Electrical Control Systems, or Mechanical Engineering or related field required
  • Minimum five years of process control and/or control systems engineering experience required
  • Minimum two years of DCS control experience required
  • Refinery industry experience preferred
80

Process Control Engineer Resume Examples & Samples

  • Bachelor of Science degree or higher in Chemical Engineering or Electrical Control Systems Engineering preferred
  • Minimum two years of process control and/or control systems engineering experience required
  • Minimum one year of DCS control experience required
81

Tyvek Process Control Engineer Resume Examples & Samples

  • Bachelor of Science degree from accredited university - Chemical Engineering, Computer Engineering, Electrical Engineering, or related engineering degree
  • Experience supporting a software based application in a production environment
  • Systems administrator for Microsoft Windows Workstations,Server 2000, and 2003 including Active Directory and Group Policy
  • Understanding and applied knowledge of client/server architecture, hardware, and troubleshooting
  • Experience implementing, improving, and supporting Process Control systems, preferably including experience with Honeywell TDC and Experion
  • One (1) or more years of demonstrated ability to work safely and effectively in a manufacturing environment
  • Strong interpersonal skills and a track record of fostering a respectful work environment
  • High level of self-motivation, work ethic, initiative, and flexibility
  • Demonstrated capability to resolve issues using fact-based problem solving
  • Demonstrated ability to understand manufacturing processes and process control best practices required to support operations
  • Demonstrated ability to lead effective communication processes to resolve issues and ensure team alignment and understanding
  • Ability to self-manage and network with other area/site/corporate resources
  • Demonstrated ability to use Microsoft Office Products
  • Legal right to work in the United States without restriction
  • LI-DM1
82

Process Control Engineer Resume Examples & Samples

  • Support the critical steel making operations by ensuring that process control systems are highly available and error resistant, resulting in zero delay minutes in Steel Rolling and Finishing operations
  • Identify, participate in and/or lead high impact process control projects that result in improvements to safety, quality, production yield and/or financial benefits
  • Collaborate closely with Corporate Research & Technology, Engineering and Plant Operations leadership to define process control strategy and develop solutions
  • Partner with plant operations and global peer leaders to develop, support and champion the application of process and process control best practices
  • Develop and maintain mathematical models, reporting, screen design and web page development
  • Support production servers, applications, SCADA and server network communications
  • Ten (10)+ years experience in operating systems, software design, programming concepts, Microsoft Office, and C, Java OR C#
  • Experience with any of the following is a huge plus!
  • Process control systems with a mix of Windows, Linux and OpenVMS operating systems; Oracle and MS SQL Server databases and OSI Soft’s PI data historian
  • HMIs, graphical user interfaces
  • Microsoft Office, IBM Cognos skills
  • Predictive Analytics
  • Process controls (PLC’s)
  • Modeling
  • Smart Mfg. (SW Thingsworks)
  • Data Science
83

Process Control Engineer Resume Examples & Samples

  • Tertiary qualification in Electrical Engineering / Control Systems Engineering or Trade qualifications in Electrical or Instrumentation discipline in equivalent industry and/or organisational experience
  • Self-reliant contributor with minimum control system experience of 3 years in large scale bulk handling operations, encompassing automated train unloading, stacking, reclaiming and ship loading operations, as well as experience in process optimization/improvement
  • Good understanding of Port Control Systems change management process and bridging & overriding process
  • Proven Project Management skills
  • Strong relationship & work management skills
  • High level technical knowledge of control systems and instrumentation
  • Demonstrated track record of continuous improvement
84

Process Control Engineer Resume Examples & Samples

  • Design and implement process control strategies including; regulatory control, control sequence, logic, and advanced control for both continuous and batch processes
  • Develop, modify, and enhance HMI
  • Monitor control system performance, which includes loop analysis and tuning
  • Implement new control system technology
  • Support process problem solving by identifying sources of process upsets and other anomalies
  • Develop and maintain alarm systems
  • Support capital projects. Must be able to develop project justification and manage a capital project or sub-project related to process controls
  • Must have a minimum of a BS Degree in Engineering (Electrical, Mechanical, Chemical, or Pulp/Paper Science)
  • Minimum of five (5) years process control experience required. Good working knowledge of Distributed Control Systems (DCS) – particularly Honeywell Experion or TDC; experience with Programmable Logic Controllers (Allen Bradley PLC5 and ControLogix) is a plus
  • Firm foundation in industrial process knowledge. Pulp and Paper desired
  • Excellent computer skills – particularly Microsoft including Outlook, Excel, Word, Project, Power point
  • Highly competent in data analysis and use of process data historians such as OSI PI and Honeywell PHD
  • Understand P&ID drawings, loop sheets, and motor elementaries and be able to create these drawings as necessary to support project work and to maintain existing drawing using AutoCad or equivalent drawing tools
85

Principal Process Control Engineer Resume Examples & Samples

  • Minimum of 15-20 years of experience is required, with at least 2-3 years’ operating at Principal Engineer level
  • Previous Middle East experience is required
  • Previous experience on Aramco projects is preferred
  • Previous Amec Foster Wheeler experience is preferred
86

Process Control Engineer Resume Examples & Samples

  • BS degree or 2 year degree in a technical related field (preferred)
  • At least three (3) years of demonstrated electrical, process controls, and project experience including scope and estimate development, cost control, and schedule adherence
  • Extensive PLC controls programming background to include servo experience, networked PLCs, and analog control
  • Extensive HMI programming background to build new or modify existing HMIs on a variety of platforms
  • Maintain, troubleshoot, and repair electronic circuits
  • Read and interpret electrical schematics
  • Excellent communications (oral and written), knowledge of standard MS office suite
  • Strong desire to improve processes without regard for where work is required (operational, mechanical, or electrical)
  • Experience working in the lumber or plywood industries
  • One (1) year of leadership experience in a manufacturing environment
87

Process Control Engineer Resume Examples & Samples

  • Ensure functionality, reliability and best use of the existing or new industrial controlling & data collection systems
  • Propose and integrate process control systems improvements and innovation in order to increase reliability, efficiency or productivity
  • Ensure GxP requirements (i.e. data integrity and computerized system validation) are met for the systems used in the reduced risk products processes while improving them or integrating new ones
  • Collaborate with EU or global functions in projects related to process control (automation, Industry 4.0, IoT)
  • Support training activities and provide coaching to Electrical teams toward process control systems as well as 3rd level support in case of systems failure
88

Process Control Engineer Resume Examples & Samples

  • Bachelor degree in Engineering field preferred
  • Minimum of three years of experience in PLC programming; Five + years preferred (Allen Bradley/Rockwell)
  • High level of proficiency with PLC troubleshooting, HMI programming software (such as Wonderware, FactoryTalk View SE)
  • Experience with VMware or hypervisor virtualization software
  • Ability to program and troubleshoot variable frequency drives (VFDs)
  • Experience with motion control design, implementation and troubleshooting preferred
  • Experience with medium voltage power distribution preferred
  • Ability to read and understand electrical power and control system schematics
  • Ability to identify root cause of problems and effectively initiate immediate corrective action to prevent reoccurrence
  • Experience in an industrial manufacturing environment preferred
  • Desire and ability to manage projects through strong planning and organization skills
  • Excellent communication skills and interpersonal skills and the ability to work effectively at all levels in the organization
  • Strong work ethic, good judgement and decision-making skills
89

Senior Process Control Engineer Resume Examples & Samples

  • Provide HSSE leadership in all activities
  • Support the Petrochemicals Licensing team with development and deployment of new and existing technologies. He or she will provide technology support during the project design and process control input during all stages of major capital projects to support the BU growth and licencing projects, owning the process control aspects of the licencing manual
  • Optimise regulatory control design, implementation and maintenance to provide robust, stable control of the plant processes
  • Identification and evaluation of opportunities for process control improvements including advanced controls
  • Control support during plant commissioning and start-up
  • Provide training to manufacturing and operations staff to ensure full understanding and therefore utilisation of control schemes
  • Conduct peer reviews to ensure robust implementation of control applications and strategies
  • Review & keep abreast of offsite and industry best practise in Availability and Process Automation topics
  • Lead continuous improvements through shared learning and new developments
  • Assess emerging automation technologies and their potential value, including analysis of industry trends and vendor capabilities
  • Assure knowledge transfer and shared learning for process control practices at current and new plants
  • Champion knowledge management through documentation and communication
  • Proficient experience working in a refining or petrochemical plant
  • Experience with process data history and troubleshooting process control performance
  • Experience with process control application design and implementation
  • Knowledge of control system algorithms and functions
  • Knowledge of BP process safety designs practices; including HAZOP, LOPA, SIL validation, and SIS life-cycle, preferable
  • Design of advanced regulatory control strategies; including override controls, split range, ratio control, automated sequences, and interlock functions desirable
90

Project Process Control Engineer Resume Examples & Samples

  • Provide engineering support for scope development, planning, and implementation of the new Control Systems as well as upgrade program for existing control systems
  • Serve as a primary contact for projects impacting the control systems and effectively leads large teams to deliver desired business outcomes. This includes managing the relationship/deliverables from control vendors and contractors to ensure BP is receiving the value it should from these arrangements
  • Serve as/provides conduit to internal and external technical resource to properly identify new and existing equipment specifications and proper operating parameters/ranges for Instrumentation equipment
  • Leads and drives performance in the automation aspect of significant projects to ensure front end loading and scope of capital projects adequate. This involves developing teams to work very closely together from Operations, Process, Process Safety Teams, Area Process Control Engineer, and external technical authorities
  • Identify and implements opportunities to improve safe and reliable operations through project work
  • Actively and purposefully works with peers in other sites to drive standardization, simplification, and learnings between sites
  • Participate in the HAZOP/LOPA/MOC related to Projects
  • Ensure process control scope is properly addressed throughout the Capital Value Process by driving CVP compliance with respect to automation with Project team and contractors
  • Continuing development of both small and large Project and TAR Process Control CVP/TVP processes defining each project stages’ process control deliverables including work load estimations for all disciplines and contractors
  • Support documentation systems and processes that maintain accurate Process Control equipment information and drawings
  • Drives the relationships between vendors/contractors (both on-site and off-site) to deliver business goals
  • Actively participates in the Factory Acceptance Test (FAT) and Site Acceptance Test (SAT)
  • Lead and partner with the Use Interface Specialist to design new operator graphics
  • Lead and partner with the Process Control Hardware and Computer Network Specialists to ensure optimized design and function of new and upgraded control systems
  • Identify, develop, and execute as appropriate Board Operator and DCS Specialist training requirements for the process control portion of capital projects
  • Build upon, improve, and organize our development training material and program striving for consistently skilled and motivated team of control engineers providing process control support to the refinery and projects
  • Provide coaching and development to the new engineers to prepare them for future roles as process control engineers
  • 3 years+ experience in Process Control Engineering related roles
  • 7 years+ experience in Refinery/Process operations and/or Project experience
  • Deep technical knowledge and leadership in the Process Control discipline area
  • Experience with Distributed Control systems, Programmable Logic Controllers, and Operator interface systems, and instrumentation from major suppliers, such as Honeywell TDC 2000/3000, Experion, and Emerson DeltaV
  • Working knowledge of Excel, MS Office, Honeywell CL, and SAP maintenance related functions
  • Background and project execution experience
  • Understanding of safety risk mitigation methodologies associated with the implementation of new technology options within projects e.g. HAZOP, LOPA etc
  • Ability to work well with a wide range of disciplines and management, external partners, regulators and contractors
  • Additional engineering experience to include process safety and/or operations
  • Self motivated, accustomed to being in positions of responsibility and accountability
  • Good planning, communication skills and team work
  • Ability to effectively prioritize multiple tasks & responsibilities
  • Knowledge of industry and government standards such as ISA, IEC, NEC, API requirements for process facilities
  • Working knowledge of instrumentation and SIS (Safety Instrumented Systems) such as Triconex and HIMA and the interface with the DCS
  • Working knowledge of process control valve and isolation valves selections, specification and sizing
  • Working knowledge of ANSI/ISA S84 Life Cycle Process
  • Working knowledge of SIL Calculations
91

Senior / Principal Process Control Engineer Resume Examples & Samples

  • Responsible for the development of Process Control requirements for projects which includes Control and Operating Philosophy, Cause and Effects charts, Process Control Narratives, HAZOP and general control requirements
  • Co-ordination and progress of process control applications design for one or more projects, as assigned
  • Liaise with Suppliers’ representatives and other departments on all matters relating to process control applications design for assigned projects
  • Interaction with a client, specifically with regard to providing consultancy after the contract award, in assessing or assisting in the definition of process control user requirements
  • Chemical Engineering degree (minimum), (Chartered Engineer status is highly beneficial)
  • A good amount of experience within a contractor, operator, consultancy or other relevant organisation
  • A self-motivated individual with excellent verbal and written communication skills
  • Proof of work on approved technical investigation projects and computer programs
92

Process Control Engineer Resume Examples & Samples

  • Bachelors Degree in Electrical Engineering, Chemical Engineering or equivalent experience
  • Associates Degree in Advanced Process Control
  • Strong technical, problem solving, decision-making, project management, and computer skills
  • Ability to interact effectively with all levels of the organization and work in a team environment
  • Ability to handle multiple time-sensitive projects and issues
  • Knowledge of SAP and Microsoft Office
  • Self-starter, able to work effectively with minimal direct supervision
  • Knowledge of pulp and paper production process
  • Knowledge of Bailey Infi90, ABB 800xA, or Foxboro IA systems
93

Process Control Engineer Resume Examples & Samples

  • A minimum of a Bachelor's degree in Chemical Engineering, Mechanical Engineering, or Electrical Engineering is required
  • At least 2 years of experience in Chemical, Petrochemical, Gas/Oil, or related industry in a relevant role is required
  • Knowledge of programming and troubleshooting Distributed Control Systems (DCS) is preferred. (such as Honeywell, ABB, Fisher-Provox)
  • Working knowledge of typical plant process instrumentation is preferred
  • Basic or advanced knowledge of safety instrumented systems (SIS) is preferred
94

Advanced Process Control Engineer Resume Examples & Samples

  • Help define the advanced process control direction and development efforts for the organization
  • Apply advanced process control techniques and demonstrate their efficacy in improving key metrics associated with resin, dispersion and paint production
  • Advance fundamental understanding of coatings process and property measurement techniques
  • Engage across the modeling efforts within the Process Technology organization and link modeling and process control together in our day-to-day efforts
  • Provide a deep dive assessment of the process control techniques currently employed across the various regions and various technologies within Axalta
  • Define opportunities to improve the process control strategies employed
  • Define process instrumentation strategy
  • Develop and improve instrumentation techniques to support existing and proposed manufacturing processes
  • Develop improved on-line and in-line critical property testing
  • Work with manufacturing sites to commercialize advanced instrumentation
  • Interact with Axalta personnel in the business and operations functions a daily basis
  • Provide coaching on technical issues to both peers and associate investigators
  • Function as key contact on teams related to quality, management of change, or others
  • PhD in Chemical Engineering focused on Advanced Process Control with at least 5 years of experience in manufacturing, process technology or the R&D environment
  • Knowledge in the areas of polymer sciences and polymer reaction engineering
  • Experience in PLC and DCS platforms
  • Knowledge of industry standards for various coatings property measurement technologies
  • Demonstrated ability to work and contribute in a team environment
  • Knowledge of designed experimentation and statistical data analysis
95

Process Control Engineer Resume Examples & Samples

  • Designs and commission control systems by configuring / developing DCS software
  • Automates and manages existing automation of process functions
  • Develops DCS graphics that enable efficient control room operator response and knowledge of the process
  • Provides control systems input into project development and design schedules
  • Ensures that the DCS and SIS software management is adequate and applied to achieve the area's goals,
  • Provides programming support and commission new instrumentation, basic administration of DCS and PL including monitoring and upkeep of applications
  • Performs and coordinates the DCS and SIS system monitoring, system file backups, spare parts inventory, data collection and analysis
  • Acts as a resource for operations and maintenance on procedures, training and standards
  • Serves as contact for all DCS and SIS related systems, IP21, simulators and networks
  • Coaches teams and individuals on DCS and SIS related tasks and activities
  • Participates in and leads DCS and SIS related reviews and projects as required
  • Conducts and documents or participates in investigations of DCS and SIS incidents and ensures follow-up actions are completed to prevent recurrences
  • Performs job in way that supports site vision of becoming an empowered organization
  • Assists in developing and achieving control system goals and ensures tasks are completed
  • Part of a team that provides support, as needed, to control systems across the site for 24 hours a day/7 days a week operations
96

Process Control Engineer Resume Examples & Samples

  • Strong understanding of Statistical Process Control
  • Understanding of advanced data analysis and machine learning methods
  • Familiarity with Big Data platforms such as Hadoop and Teradata a plus
  • The ability to learn new process control tools quickly and work independently with minimal supervision
  • Experience in other Process Control Systems (PCS) subjects is a plus; Fault Detection and Classification (FDC), Run-to-Run Control (R2R), Scheduling or Sampling, Process Metrology, and Interfacing with semiconductor process equipment
  • Effective organizational and decision-making abilities
  • Ability to balance multiple critical priorities simultaneously
  • Programming and scripting experience a plus (e.g. JMP scripting, RegEx, SQL, PERL, xml structure, C++, or VB experience)
  • The ability to travel (may be required at times)
97

Global Process Control Engineer Resume Examples & Samples

  • Create, modify, program and troubleshoot Process Control system hardware and software including PC’s, PLC’s, HMI’s, VFD’s, intelligent devices, programmable controllers, and IoT
  • Design/program GUI’s for customers to control processes and debug systems
  • Specify and troubleshoot process instrumentation including devices to measure temperature, pressure, flow, level, weight, speed, viscosity, concentration, etc
  • Develop, test, set up and maintain global process control networks including security, virtualization, IoT connected devices, and updates. Maintain a close working relationship with IT infrastructure team is critical
  • Assesses the feasibility and soundness of proposed engineering tests/products/equipment
  • Responsible for working on global projects of various complexity and scope, often requiring the development and configuration of process instrumentation, SCADA and MES into existing plant operations and processes
  • Coordinates planning, organization and implementation of engineering projects within constraints of specific objectives and target dates specified by management
  • Identify and stay up to date on new trends in the controls field that could benefit the organization, identifying and coordinating training initiatives for relevant staff
  • Interprets principles, theories and concepts of process control engineering in order to solve problems and make design recommendations
  • Provide on-site implementation support, which will require domestic and international travel, estimated travel at 50%
  • B.S. in Electrical Engineering/Controls Engineer or other engineering related field of study with corresponding Process Controls experience
98

Process Control Engineer Resume Examples & Samples

  • Provides process control engineering support for refinery operations and capital projects using dynamic engineering techniques bringing time and frequency domains to normal engineering tools. Ensures process units behave as linearly and predictively as possible. Utilizes Bode plots, Nyquist diagrams, material and energy balances in tuning/troubleshooting and multi-variable control configurations for efficient and profitable operations in refinery process units
  • Provides basic day-to-day support for multi-variable controllers to ensure model certainty throughout assigned refinery process units. Works with Process Engineering, Economics & Planning and APC (advanced process control) team, where applicable, for solutions to moderately complex problems
  • Provides capital and expense project support. Under supervision conducts feasibility and simulation studies evaluating economic value and impact on existing control systems’ installations. Reviews project documentation, drawings, equipment specifications and complex loop narratives
  • Participates on teams to support refinery activities such as process unit alarm management defect elimination, Process Hazard Analysis (PHA) and Management of Change (MOC)
  • Minimum 5 years’ process or process controls engineering experience in petrochemical industry required
  • Process control engineering experience including implementing and maintaining regulatory control and/or multi-variable control strategies on DCS preferred
99

Senior Process Control Engineer Resume Examples & Samples

  • Add loops for new instruments in Provox loop and Provox FST programming systems
  • Add new loops in DeltaV
  • Backup DeltaV database and verify restore
  • Minimum 5 years operational experience with data communication protocols, including security, resource management, capacity planning, monitoring and performance
  • AutoCAD experience preferred
  • Professional Engineering license preferred
100

Process Control Engineer Resume Examples & Samples

  • Develop and deliver process control applications solving challenging control problems such as compressor control and slug management in oil and gas production
  • Develop and deliver remotely enabled process control improvement services. This includes: Collecting and analyzing operational data, propose and deliver improvements to the dynamic process behavior and the operating strategy while managing tight communication and collaboration with operations
  • Technical leadership for experienced applicants
  • Team player mind set
  • Energized by solving operational problems in industrial processes
  • Masters or doctoral degree within the areas of control engineering, cybernetics or chemical engineering with specialization in process control
  • Fluent English and Norwegian
101

Process Control Engineer Resume Examples & Samples

  • Provide automation and process control leadership, configuration, and ongoing support for operations at 24/7 production plant
  • Develop and implement long range plans for process control improvements
  • Evaluates risks and classifies events in compliance with PSM standards
  • Guide and train area personnel on process control methodology in order to assist process control improvement efforts
  • Support process control related activities of site capital projects
  • Provide process control/PLC and start-up support of facilities in order to meet production schedules and meet business needs
  • Provide assistance to area Engineers to troubleshoot process control problems
  • Develops/reviews/maintains/update related documentation, files, procedures, databases, drawings and schematics in order to ensure integrity of unit instrument and process control technologies
  • Lead and manage Alarm management for the site
  • BS degree in Electrical or Chemical Engineering with 5-10 years of process control work experience and training in the chemical industry
  • Demonstrated ability to program PLC (Allan Bradly, Rockwell and Control Logix)to meet customer needs
  • Demonstrated knowledge and understanding of Instrumentation & Process Control engineering concepts and design including circuits, control systems, as well as a general knowledge of mechanical equipment and systems
  • Demonstrated knowledge on manufacturing automation integration
  • Food or Pharmaceutical industry experience desired
  • Demonstrated ability to apply process improvement concepts such as Six Sigma, and Lean Enterprise to deliver sustained results
  • Demonstrated ability to work with computer applications including Word, PowerPoint, Excel, SAP and the shop floor general concepts
  • Demonstrated ability to apply knowledge of instrumentation devices for improving the Operations unit’s processes
  • Demonstrated ability to work both independently and as a team member to accomplish objectives
  • Demonstrated ability to manage multiple tasks and changing priorities
102

Senior Systems & Process Control Engineer Resume Examples & Samples

  • Ensure that the design is operable, maintainable and safe per the applicable local laws and client safety standards
  • Promote value engineering on the project with emphasis on energy management
  • Assist the client and lead engineer with respect to the decision making process in terms of vendor packages and vendor suitability
  • Assist with the facilitation of quality audits of engineering work and ensure that remedial work in accordance with the project procedures and the quality assurance plan is performed
  • Assist in the commissioning of site as required
  • Bachelor of Science degree in Electrical Engineering from an accredited College or University
  • Minimum 10 years of project engineering experience
103

Systems & Process Control Engineer Resume Examples & Samples

  • Assist the Engineering Manager or Lead Systems and Process Control Engineer, as applicable, with the delivery of project requirements as they relate to scope, cost and schedule
  • Prepare, subject to the approval of the Lead Systems and Process Control Engineer or Engineering Manager, technical documentation required for the execution of the project, including but not limited to general layout drawings, design criteria, design calculations, preliminary studies, value engineering studies, process flow sheets, standard specifications, standard detail drawings, construction and/or fabrication drawings, equipment lists, technical specifications, systems requirements specifications, as built documentation, data sheets etc. at all times subject to a minimum of deliverables indicated in the Project Lifecycle Process gate review requirements or as negotiated
  • Ensure that Piping and Instrumentation Designs (P&IDs) are technically correct and meeting industry, Hatch and project standards
  • Participate in HAZOP, HAZID, SIL and other process safety related reviews as required
  • Ensure that the design is delivered per the time schedule
  • Manage and coordinate with the Lead Systems and Process Control Engineer or Engineering Manager the progress of the engineering work in accordance with the project scope, schedule and procedures
  • Review shop/manufacturing drawings to ensure conformity with engineering designs
  • Follow and comply with Hatch and/or project design change management procedures
  • Assist the client and lead engineer with respect to the decision-making process in terms of vendor packages and vendor suitability
  • Assist with the stewardship of the progress of the engineering work packages to ensure that project budgets and schedules are being met. Assist with implementing corrective action as required
  • Bachelor of Science degree in electric/electronic/relevant engineering from an accredited college or university
  • Registered as a Professional Engineer is a plus
  • Minimum five (5) years of project engineering experience
104

Process Control Engineer Resume Examples & Samples

  • Degree or equivalent qualification in a relevant subject (engineering, control, IT, electronics)
  • Minimum of 3-5 years experience in chemical plant control
  • Knowledge of DCS and PLC control systems & programming languages (ideally ABB 800xA/System6/Stattline)
  • Knowledge of industry legislation and standards relating to control systems (IEC 61508/61511, EEMUA guidelines on alarm systems)
105

Process Control Engineer Resume Examples & Samples

  • Lead the efforts to optimize the process parameters in order to improve cycle times (efficiency), minimize rejects (LTY), avoid waste and reduce downtime while accomplishing with the manufacturing of diesel catalyst
  • Be an effective trainer for new hires
  • Effectively work to pursue and achieve team goals as defined by top management
  • Support the implementation of new technologies through new procedures and training of new or existing personnel while continue making suggestions to procedural or process improvements to meet or increase plant’s performance
  • Responsible for immediate actions to ensure that product meets customer specifications
  • Collect data and complete information needed as part of the nature of the job (process control data, day to day logistics, shift summary, Incident Report, Maintenance Request, etc.)
  • Ensure that JM Health and Safety policies are followed at all times in the areas under his/her responsibility. This includes personnel reporting directly to him/her (internal or external) or others performing any type of work in the Production Line boundaries
  • Ensure the effective utilization of coating solutions so minimal waste is generated while accomplishing his/her duties
  • Directly responsible for coordinating housekeeping activities associated with the areas under his/her responsibility while also following internal JM waste disposal procedures
  • Provide weekly/monthly reports on specific operating results or activities as indicated by his/her supervisor
  • B.S. in an Engineering discipline with a strong preference for Chemical Engineering
  • Solid problem solving abilities
  • Self-motivated with the ability to work on an independent basis
106

Process Control Engineer Resume Examples & Samples

  • Delivery of high uptime and strong compliance & performance of the base layer control and performance of Advanced Process Control
  • Alarm Performance improvement
  • Reduction of number of operator interventions
  • Assurance of the technical integrity and performance of the plant in terms of operational stability, disturbance rejection and barrier health for Major Accident Event (MAE) Bow Ties
  • Troubleshoot and participate in or lead a multidisciplinary Root Cause Analysis in case of incidents with a process control aspect
  • Process optimization, including improvements and development of monitoring processes
  • Design review for brownfield modifications and plant changes
  • Training of operations and maintenance staff
  • Maintaining the Operations Training Simulator and associated advanced dynamic models as required
  • Support to the Project Commissioning and Start-up and Engineering departments
  • Degree or equivalent in Chemical Technology or Engineering discipline
  • A high level of proven experience working in process control engineer’s role within the oil and gas industry
  • Direct experience in operations support, production optimization, steady state / dynamic modelling and operational practices in an LNG or Offshore Environment
  • Experience in base-layer control design, implementation and tuning
  • Experience in advanced process control design, implementation and tuning
  • Experience with the Operations Readiness activities and early operations support highly desired
  • Proven track record of identifying improvement opportunities in the business, and driving them to implementation
  • Strong interpersonal, motivation and influencing skills
  • Strong service provision mindset, results and delivery focused
  • Able to manage prioritization effectively and effectively make decisions considering the appropriate balance between cost, quality and time
107

Process Control Engineer Resume Examples & Samples

  • Working with suppliers on a number of tasks and processes including (but not limited to): project management to drive timely completion of development activities; ensuring robust process controls are in place to prevent nonconformities; continuously monitor supplier’s key manufacturing processes and quality management system for improvement opportunities; assisting with Advanced Product Quality Planning activities to ensure production readiness for New Product Introduction
  • Bachelor’s degree (preferably in engineering) or 5+ years experience in component design, casting/foundry operations, APQP, quality management, and/or continuous product improvement
  • 3+ years of experience in engineering or component manufacturing
  • Experience with component manufacturing processes or experience with APQP for component development
  • Previous experience with standard office software programs (MS Excel/Word/Powerpoint, email)
  • Tools and techniques of 6 Sigma problem solving methodology which will likely be attained through completion of Black Belt training prior to entry into this position
  • Background in metallurgy
  • Experience/familiarity with steel casting processes and tooling design
  • Experience/familiarity with heat treatment
  • Experience/familiarity with casting simulation tools
  • Knowledge/understanding of Caterpillar print reading, GD&T
  • Experience/familiarity with 3D scanning technology & processes for dimensional analysis
  • Good interpersonal communication, analytical, leadership and project management skills to develop a cooperative working relationship with others both inside and outside of Caterpillar
  • Continuous Product Improvement (CPI) experience and/or experience with 8D issue resolution process
  • Supplier development or quality management experience
108

Process Control Engineer Resume Examples & Samples

  • A bachelor’s degree (preferably in engineering) or 10+ years of experience in component design, casting/foundry operations, APQP, quality management, and/or continuous product improvement
  • 5+ years of experience in engineering or component manufacturing
  • Experience with manufacturing processes for steel components or experience with APQP for component development
  • Capability with standard office software programs (MS Excel/Word/Powerpoint, email)
109

Process Control Engineer Resume Examples & Samples

  • Experience in operating systems, software design, programming concepts, Microsoft Office, and C, Java or C#
  • Microsoft Office, IBM Cognos skills desired
  • Support the critical steel making operations at Great Lakes Works by ensuring that process control systems are highly available and error resistant, resulting in zero delay minutes in Steel Rolling and Finishing operations
110

Process Control Engineer Resume Examples & Samples

  • Maintaining and trouble shooting of the mill’s process control system
  • Planning and implementation of capital projects
  • Use of loop health monitoring systems (i.e. ABB Service Port)
  • Assisting maintenance supervisor in establishing maintenance procedures
  • BS in electrical engineering and/or advanced process control
  • Experience in the pulp and paper industry preferred
  • Knowledge ABB process equipment, Delta V and baily systems
  • PLC programming or ability to troubleshoot these systems
  • CMMS – SAP experience or equivalent
  • Pi/ParcView experience
111

Process Control Engineer Resume Examples & Samples

  • Minimum of BS Degree in Engineering
  • 10 years or greater relevant experience
  • Project experience is beneficial, DCS experience is required
  • Process Control experience in any of the following processes is desired; ethylene, low density or linear low density polyethylene, ethylene oxide, ethylene derivatives
  • Advanced control experience in loop tuning, configuration, regulatory controls, inferred properties, and model based controls are essential
  • Model based control, process modeling and optimization, simulation, and operator training are desirable skill sets