Process Controls Engineer Job Description
Process controls engineer
provides technical support to the plant production teams in the areas of electrical hardware, HMI software, PLC control systems, process instrumentation and industrial vision systems.
Process Controls Engineer Duties & Responsibilities
To write an effective process controls engineer job description, begin by listing detailed duties, responsibilities and expectations. We have included process controls engineer job description templates that you can modify and use.
Sample responsibilities for this position include:
Evolve and execute mill wide control systems upgrade plans while sustaining legacy DCS/PLC system hardware and all supporting software
Develop an automation and instrumentation strategy to drive process improvements and manage relationships with DCS vendor and 3rd party programmers
Install and configure DCS/PLC network hardware, software and peripheral equipment
On-going facility capital planning focused on sustaining control systems reliability and upgrade needs
Work closely with Operations, Maintenance and other Process Control Engineers to understand and address specific process areas’ control systems challenges and opportunities
Liaison to mill and corporate EIS/MES groups to insure reliable and secure connectivity between Control Systems and business systems
Develops and monitors project control systems including schedules, budgets, and percent complete
Software configuration of control logic and graphical displays of design modifications to process control systems
Implementation and testing of design modifications to process control systems
Troubleshoot and correct issues with the process control systems
Process Controls Engineer Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for Process Controls Engineer
List any licenses or certifications required by the position: EIT, 9000, ISO, PMI, CPA, SQL
Education for Process Controls Engineer
Typically a job would require a certain level of education.
Employers hiring for the process controls engineer job most commonly would prefer for their future employee to have a relevant degree such as Bachelor's and University Degree in Engineering, Electrical Engineering, Chemical Engineering, Technical, Science, Manufacturing, Computer Science, Mechanical Engineering, Education, Industrial
Skills for Process Controls Engineer
Desired skills for process controls engineer include:
Primary instrumentation
IT technology
Instrumentation
GMP
Industrial safe working practices and standards
Pneumatic and hydraulic systems
DCS
LOPA
Associated Process Controls and communication device protocol
Control systems
Desired experience for process controls engineer includes:
Provide technical support to technicians and work teams and serve as technical resource for the department
Provides day-to-day support for multi-variable controllers to ensure model certainty throughout assigned refinery process units
Provides capital and expense project support
Works extended hours, as required, including nights and weekends in process operations environment and during periods of inclement weather
Achieve world-class process control at all units in Baton Rouge with conventional regulatory and advanced process control strategies
Troubleshoot daily operating unit process control problems
Process Controls Engineer Examples
1
Process Controls Engineer Job Description
Job Description Example
Our innovative and growing company is looking to fill the role of process controls engineer. If you are looking for an exciting place to work, please take a look at the list of qualifications below.
Responsibilities for process controls engineer
- Leading development, implementation and maintenance of Foxboro DCS regulatory control schemes
- Creating, maintaining, modifying, and troubleshoot Foxboro DCS graphics
- Overseeing and managing DCS Alarm Management System including monitoring and reducing the number of “bad actor” alarms and working with Operations, Engineering and Environmental for alarm set point validation and verification
- Responsible for all loop tuning on Foxboro DCS
- Developing and maintaining a high level of technical and functional knowledge of logic solvers and field instrumentation
- Providing and maintaining documentation for all DCS, SIS and PLC systems including logic diagrams, logic narratives, SIL verification calculations, safety requirement specifications, and application software
- Monitoring DCS, SIS and PLC system performance, including software updates and maintenance strategies
- Approving and managing changes associated with DCS, SIS and PLC systems
- Specify and troubleshoot process instrumentation including devices to measure temperature, pressure, flow, level, weight, speed, viscosity, concentration
- Perform facility Control System network administration functions
Qualifications for process controls engineer
- 2-5 years related experience using process control and statistical software
- 2-5 years experience in a production or process control environment
- Ability to program in VBA or other languages
- Statistical process control and process improvement (Six Sigma, Lean Manufacturing, SQC, etc) knowledge
- Basic understanding of databases including Access or SQL systems
- Work directly with operations, maintenance and control suppliers to trouble shoot daily production issues, resolve long term stability issues, and establish work procedures to sustain process improvement
2
Process Controls Engineer Job Description
Job Description Example
Our innovative and growing company is hiring for a process controls engineer. Please review the list of responsibilities and qualifications. While this is our ideal list, we will consider candidates that do not necessarily have all of the qualifications, but have sufficient experience and talent.
Responsibilities for process controls engineer
- Review, monitor, develop, modify and maintain DCS, PLC, and PI systems to maximize contribution to profitability
- Develop a strategy to address system obsolescence and incorporate a long-term lifecycle plan to keep control systems current across the site
- Size and specify purchased equipment and instrumentation, review quotations, and make purchasing recommendations
- Create Process Flow Diagrams (PFD’s) and Process & Instrumentation Diagrams (P&ID’s)
- Develop controls documentation, such as control narratives, instrumentation specifications, and logic diagrams
- Work on special projects as directed by the Engineering and Maintenance Manager
- Develop and maintain good working relationship with equipment suppliers and maintain vendor inside technical resource contacts
- Deliver and sustain tools required to efficiently insure control system health including on-line monitoring and automatic alert applications
- Assist in developing and executing an effective control system training plan for mill E&I personnel, operators and mill process engineer
- Serve on mill process optimization teams as assigned
Qualifications for process controls engineer
- Position will be required to be on a rotational call which may involve working nights, weekends or holidays
- BS degree in information systems, industrial networking, engineering or related technical discipline
- 3-5+ years’ experience in process control, QCS or other automation
- Ability to work in a team environment and establish effective working relationships with various disciplines in the mill and external service providers
- Familiarity with the IT audit processes and related standards/regulations such as PCI DSS, ITGC, SOX
- Exposure to highly regulated environment (Finance, Healthcare) pertaining to security and/or audits
3
Process Controls Engineer Job Description
Job Description Example
Our growing company is searching for experienced candidates for the position of process controls engineer. Please review the list of responsibilities and qualifications. While this is our ideal list, we will consider candidates that do not necessarily have all of the qualifications, but have sufficient experience and talent.
Responsibilities for process controls engineer
- Ensuring the efficient and effective functioning of the mill’s distributive control systems
- Willing and able to work when business needs arise
- Assist in the resolution of action items that benefit the plant goals and KPI metric
- Provides basic day-to-day support for multi-variable controllers to ensure model certainty throughout assigned refinery process units
- Participate as a key contributor on projects and serve as a technical lead providing technical guidance to others as required
- Providing daily point of contact support to Operations Department for process controls related issues
- Functional owner of SIS and PLC systems including logic and logic solvers
- Assisting Operations, Maintenance and Contract engineers in development and implementation of new SIS and PLC systems
- Maintaining critical instrument list, including testing requirements and documentation
- Providing controls technical content for training and operating manuals detailing how controls are designed to work and how the operators interface with the controls
Qualifications for process controls engineer
- 5 or more years experience of chemical
- Monitor compliance of information security policies and procedures among associates, contractors, partners and other third parties
- Ability to work with development teams, IT security and legal compliance groups
- ITGC, CEH, CISSP, CISM, CISA, GSEC, SANS or similar industry certifications (PCI Level 1 Preferred) a plus
- Experience with industrial networking (Profibus, Modbus, or Profinet)
- The position holder will be expected to contribute to a broad range of engineering and technical discussions and therefore a well-grounded practical understanding of the following is essential
4
Process Controls Engineer Job Description
Job Description Example
Our innovative and growing company is looking for a process controls engineer. To join our growing team, please review the list of responsibilities and qualifications.
Responsibilities for process controls engineer
- Providing process control related support for turnaround, shutdown/startup activities and emergency/upset support
- Providing input into turnaround plans and support execution of turnarounds
- Overseeing deployment of patches and antivirus updates on Foxboro PCN
- Overseeing running of system backups
- Performing daily Foxboro PCN system checks
- Responsible for the Oversight of all PSM program elements, Mechanical Integrity (MI) and Management of Change (MOC) programs
- Provide guidance to the PSM Team and implement PSM recommendations, procedural changes
- This position is full-time, 9/80 schedule at Bayport
- Provide guidance and direction to automation technicians and prioritize process controls resources to meet site’s day-to-day requirements and capital project needs
- Support process optimization efforts by making programming improvements initiated by cross-functional teams
Qualifications for process controls engineer
- Superior ability to communicate effectively (oral and written) in order to influence others
- Support Root Cause Analyses (RCA) and Apollo investigations for incidents with a process controls component or contributing factor
- The position holder will be expected to make valued and respected contributions to internal or external technical discussions and/or represent Butamax in meetings and negotiations with third parties (contractors, licensees, customers, suppliers)
- Bachelor’s degree, in a technical major such as Engineering or Computer Science
- Due to nature of work, candidate must be a US Citizen
- Experience with PLC based controls, vision systems, HMIs, drives, robotics, and similar technologies, working knowledge of analog/digital electrical controls devices such as sensors, switches, transducers, drives
5
Process Controls Engineer Job Description
Job Description Example
Our company is growing rapidly and is searching for experienced candidates for the position of process controls engineer. We appreciate you taking the time to review the list of qualifications and to apply for the position. If you don’t fill all of the qualifications, you may still be considered depending on your level of experience.
Responsibilities for process controls engineer
- Maintain backups of control systems
- Develop process control strategies and standards to improve operational efficiency
- Review customer specifications and collaborate with other departments to document technical exceptions and clarifications
- Interact with customers, account executives, and purchased equipment suppliers
- Identify and assist in implementation of process improvement and cost reduction initiatives
- Travel (approximately 40% to 50%) required
- Maintain plant MES servers (OSl Pl data historian) in coordination with plant production engineer
- Provide technical support to operating facilities to resolve control system operational or performance issues
- Configure, Support and Test control system applications in order to support advanced process control, process improvement and efficiency projects
- Represent operations on capital projects as requested to provide input to control system changes related to existing or new installations
Qualifications for process controls engineer
- Ability to design basic industrial electrical cabinets, controls, and systems
- Basic working knowledge of computer/controls networking and related communications protocols
- Experience with shop floor data collection, transfer, and manipulation
- Experience with assembly automation and testing of complex electromechanical systems
- Experience with equipment integration and communications across multiple dissimilar platforms
- Experience with periphery devices such as torque drivers, leak testers